
Plastic recycling is a complex and expensive process due to various reasons. Firstly, the sorting and cleaning of different plastic types is time-consuming and costly, and even a small amount of the wrong type can degrade the entire batch. Secondly, the recycling process itself, such as mechanical recycling, involves grinding, melting, and reforming plastic, which can be energy-intensive and lead to quality degradation. Additionally, the high cost of raw materials for virgin plastic and the low value of scrap plastic impact the economics of recycling. While some companies are exploring alternatives like lightweight bottles with more recycled resin, the overall recycling rates remain low, with less than 10% of plastic ever being recycled.
| Characteristics | Values |
|---|---|
| Plastic is cheap to make and profitable | Virgin plastic resin is cheaper than recycled plastic |
| Sorting plastic is time-intensive and expensive | Mechanical recycling requires sorting and cleaning materials |
| Plastic degrades in quality over time | Plastic can only be recycled 2-3 times before it is no longer usable |
| Plastic is lightweight | Plastic is noticeable as litter |
| Plastic is hazardous to humans and wildlife | 3,200+ chemicals used in plastic production have hazardous properties |
| Plastic is hard to recycle | More than 10,000 chemicals are used in plastic production |
| Plastic is hard to reuse | Plastic is rarely reused, and usually ends up in landfills or incinerators |
| Plastic is hard to collect | Plastic is lightweight and hard to collect |
| Plastic is a pollutant | Plastic is a pollutant |
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What You'll Learn

Sorting plastics is time-intensive and expensive
Sorting plastics is an essential but challenging aspect of the plastic recycling process. The complexity and cost of sorting plastics are influenced by various factors, including the diversity of plastic types, the need for specialised equipment and personnel, and the scale of sorting operations.
Firstly, the wide variety of plastic types presents a significant challenge for sorting. Plastics are classified into several categories, such as PET #1 (polyethylene terephthalate) and HDPE #2 (high-density polyethylene), each with unique chemical compositions and properties. These different types of plastic cannot be mixed during recycling as it can degrade the quality of the recycled product. Therefore, accurate sorting of plastics by type is crucial to ensure the success of the recycling process and the quality of the final product.
Secondly, the process of sorting plastics often requires specialised equipment and trained personnel, which incurs additional costs. In high-income countries, sophisticated machines are employed at large-scale recycling facilities to sort plastics efficiently. However, the cost of acquiring and maintaining this technology can be substantial. Additionally, in certain cases, human labour is still necessary to complement the work of machines, further increasing the cost of sorting.
The scale of sorting operations also influences the cost. Multi-stream recycling, where materials are separated before collection, is generally more cost-effective as it simplifies the sorting process. On the other hand, single-stream recycling, where all materials are placed in the same bin, is more convenient for consumers but often leads to contamination, requiring more extensive and expensive sorting procedures.
The sorting process is further complicated by the presence of contaminants and impurities in plastic waste. Before recycling, plastic waste must be thoroughly inspected and cleaned to remove contaminants such as rocks, glass, or other foreign objects. This additional step increases the time and resources required for sorting and recycling plastics.
Lastly, the sorting of plastics is just one part of the larger plastic recycling process, which includes multiple steps such as collection, cleaning, shredding, melting, and forming. Each of these steps incurs costs, and the overall expense of the entire process contributes to the high cost of recycling plastics.
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Plastic degrades each time it is reused
Plastic is a human-made substance derived from petroleum, which is processed from naturally occurring crude oil. It is not a naturally occurring substance, and its carbon bonds are harder to break down than those of organic matter. This makes the breakdown of plastic a highly energy-intensive process.
Plastic is inherently difficult to recycle, and even the most highly-recyclable plastics will degrade in quality over time. The quality of plastic decreases with each reuse, meaning it can only be reused once or twice. This is due to the shortening of polymer chains and the degradation of quality that occurs with mechanical recycling.
The process of recycling plastic involves collecting, cleaning, sorting, shredding, melting, and forming the waste into pellets to be sold to producers of recycled plastic products. Different types of plastic do not mix well when melted down, and small amounts of the wrong type can degrade the quality of the whole batch. This means that the sorting process is critical and must be done carefully. The sorting process can be done with the help of high-tech machines at large-scale recycling facilities, but it is still a time-consuming and expensive process.
The recycling of plastic is made even more challenging by the presence of additives, which are mainly plasticizers, antioxidants, and heat stabilizers. These additives can affect the properties of the plastic and influence its ability to be recycled.
The low value of scrap plastic and the high costs of recycling, along with low oil prices, have made recycling plastic more expensive than manufacturing new plastic. This has resulted in a decrease in recycling rates, as many localities have resorted to incineration or landfill disposal for scrap plastics.
Despite the challenges and costs associated with recycling plastic, there is a growing demand for recycled plastic as manufacturers of consumer products shift towards more sustainable practices. This increasing demand has the potential to positively impact the price of scrap plastic and make recycling more cost-effective in the future.
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Recycling costs are high and recycling rates are low
The degradation of quality that occurs with each cycle of recycling further complicates the issue. Most plastics can only be reused a limited number of times before they are no longer usable, which can make the recycling process less economically viable. Additionally, the recycling process itself is energy-intensive, particularly when compared to the production of new plastic, which is often cheaper and more convenient.
The high costs associated with recycling have led to low recycling rates. The global restructuring of the scrap market has negatively impacted the recycling industry, with the low value of scrap and the high costs of recycling making it more economical to manufacture new plastic. This is exacerbated by the low oil prices, as plastic is derived from oil and gas, making the production of new plastic relatively inexpensive.
Furthermore, the lack of standardized processes in plastic production contributes to the issue. The vast array of chemicals and hazardous substances used in plastic manufacturing can create significant health and environmental risks, making the recycling process more complex and costly. Additionally, the contamination of soils and groundwater by additives and breakdown by-products in plastics poses long-term risks that need to be addressed.
To address these challenges, several approaches are being explored. One method, known as pyrolysis, involves heating plastics to high temperatures in the absence of oxygen, breaking them down into smaller components. Another technique focuses on breaking down plastic molecules into individual subunits for reassembly, circumventing the degradation of quality associated with mechanical recycling. Additionally, initiatives such as the HolyGrail 2.0 project aim to improve sorting and create a purer, more uniform stream of plastic entering the recycling process.
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The cost of raw materials for virgin plastic is low
The low cost of raw materials for virgin plastic is in contrast to the high costs associated with recycling plastic. The process of recycling plastic involves collecting, cleaning, sorting, shredding, melting, and forming the plastic into pellets, which are then sold to producers of recycled plastic products. This complex process requires specialized machinery and facilities, increasing the overall cost.
Additionally, the global restructuring of the scrap market has negatively impacted the economics of plastic recycling. The low value of scrap plastic, coupled with the high costs of recycling and low oil prices, has made recycling plastic more expensive than manufacturing virgin plastic. This economic reality discourages investment in plastic recycling infrastructure and technologies.
However, it is important to note that the demand for recycled plastic is growing as manufacturers of consumer products prioritize sustainability. This increasing demand has the potential to positively impact the price of scrap plastic and make plastic recycling more cost-effective in the future.
In summary, the cost of raw materials for virgin plastic is low due to the abundance and low extraction cost of crude oil and natural gas, which are the primary raw materials used in its production. This low-cost alternative to recycled plastic poses challenges to the economic viability of plastic recycling, but efforts to improve sorting technology and increase demand for recycled plastic may contribute to making plastic recycling more cost-effective in the future.
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Recycling plastic is an energy-intensive process
Plastic recycling is a complex and energy-intensive process. It involves multiple steps, each requiring energy and resources. Firstly, plastic waste is collected, which in itself is a challenge due to the variety of plastic types and the need for separate streams to avoid contamination. Once collected, the plastic waste undergoes a sorting process, either by machines, human hands, or both, to separate different types of plastic and remove contaminants. This sorting stage is crucial but challenging and expensive, as different types of plastic do not mix well when melted down, and small amounts of the wrong type can degrade the quality of the entire batch.
After sorting, the plastic must be cleaned, shredded or chopped, and then melted down. The melting process is energy-intensive, requiring high temperatures to break down the plastic polymers into smaller components. The resulting plastic lava is then filtered, formed into strands, cooled, and finally chopped into pellets that can be sold to producers of recycled plastic products.
While mechanical recycling is the most common method, other advanced techniques are being explored to improve the efficiency and effectiveness of plastic recycling. For example, pyrolysis involves heating plastics to high temperatures in the absence of oxygen, breaking them down into smaller molecules that can potentially be reassembled into new plastics. Another approach is to break down plastic molecules into their individual subunits and then reassemble them into polymers, avoiding the degradation of quality that occurs with mechanical recycling.
Despite the challenges and energy intensity of plastic recycling, there is a growing demand for recycled plastic as companies seek more sustainable alternatives to virgin materials. With ongoing research and investment in new technologies, recycling processes are expected to become more cost-effective and environmentally friendly, reducing the environmental impact of plastic waste.
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Frequently asked questions
Plastic recycling is expensive because it requires a lot of time and effort to sort, clean, shred, melt, and reform the plastic into new products. Different types of plastic need to be carefully sorted first as they do not mix well when melted down, and this sorting process is often done by hand, which is costly. The high costs of recycling, coupled with the low value of scrap and the cheap price of creating new plastic, make recycling plastic more expensive than manufacturing virgin plastic.
The price of recycling plastic will likely decrease as new technology and infrastructure are developed. For example, the use of digital watermarks in Europe will help identify the attributes of plastic waste, making sorting easier. Additionally, simplifying and standardizing the process of plastic production by reducing the number of chemicals used will also help improve recycling.
One alternative to recycling plastic is to reduce plastic pollution and demand for plastic in the first place. Ghana and several other countries are working to establish a country-level circular economy for plastic, which involves banning single-use plastics with little reuse value and instituting robust collection, reuse, and recycling efforts.











































