
Spray paint is a versatile tool that can be used to refinish various items, from car interiors to outdoor fixtures, giving them a smooth and long-lasting finish. When it comes to painting flexible plastic, such as vinyl or plastic fenders on a motocross bike, one of the main concerns is whether the paint will crack. The cracking of paint on flexible plastic is often not due to the type of paint used but rather the application process. To prevent cracking, it is crucial to prepare the surface properly, such as cleaning and lightly sanding the plastic to ensure good adhesion. Additionally, applying several light coats of paint, rather than a few heavy coats, can help prevent cracking and provide a more even finish. Specific products like ColorBond LVP spray paint and Krylon Fusion All-In-One spray paint are also recommended for their flexibility and adhesion to flexible plastics.
| Characteristics | Values |
|---|---|
| Paint type | Acrylic-based paints, urethane modified acrylic paints, and Krylon Fusion All-In-One spray paint are less likely to crack |
| Application technique | Light coats with adequate drying time in between are less likely to crack |
| Surface preparation | Cleaning, sanding, and priming the surface before painting can help prevent cracking |
| Adhesion | Inadequate surface adhesion can cause paint to crack when the plastic flexes |
| Thickness | Excessive paint thickness can lead to cracking |
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What You'll Learn

Recommended paints for flexible plastic
When it comes to painting flexible plastic, there are a few recommended options to ensure a successful and durable finish. The type of paint and preparation methods are crucial to achieving the desired results without cracking or peeling. Here are some recommended paints and techniques for flexible plastic:
Acrylic-Based Paints:
Acrylic-based paints are a popular choice for flexible plastics. They offer good adhesion and flexibility, preventing cracking, flaking, or peeling. Acrylic paints are suitable for both hard and soft plastics. However, on semi-flexible surfaces, acrylics might eventually chip, so it is recommended to first sand the surface with fine sandpaper and apply a thin layer to increase longevity.
Urethane-Modified Acrylic Paints:
Urethane-modified acrylics are another excellent option for flexible plastics. They provide strong adhesion and can withstand bending and twisting without cracking. These paints are ideal for soft plastics like vinyl and can also be used on hard plastics with proper preparation.
ColorBond LVP Spray Paint:
ColorBond LVP (Low Volatile Plastic) spray paint is a highly recommended product for flexible plastics. It is designed for use on both hard and soft plastics, offering a durable and flexible finish. ColorBond LVP penetrates deep into the surface, restoring and correcting vinyl and plastic. It won't flake, crack, or peel, and it preserves the original texture.
Krylon Fusion:
Krylon Fusion is a plastic paint specifically designed for flexible surfaces. It offers excellent adhesion, even without a primer. It sprays like enamel, requiring 2-3 light coats with drying time between them. It can also be wet sanded for a smoother finish.
Elastomeric Paint:
Elastomeric paint is typically used for exterior masonry surfaces and is extremely thick. While it might be overkill for flexible plastics, it can be thinned to resemble normal paint. However, it may hide surface details due to its thickness.
Preparation Techniques:
Before painting flexible plastic, it is essential to prepare the surface properly. Scuffing or sanding the plastic can improve paint adhesion. Using a grey Scotch-Brite pad, scuff the surface until it feels smooth. Additionally, applying a primer or adhesion promoter can further enhance the bond between the paint and the plastic surface.
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Preparation of the plastic surface
Firstly, it is important to work in a well-ventilated area to protect yourself from harmful fumes. Taking your project outdoors is ideal, especially when the temperature is mild, there is no precipitation, and it is a calm day with minimal wind. The ideal temperature range for spray painting is between 64 and 77 degrees Fahrenheit (18 to 25 degrees Celsius), and the humidity should be between 40% and 50%. If you cannot work outdoors, ensure you are in a well-ventilated space and always wear a painting mask.
Next, prepare your workspace by laying out a drop cloth or cardboard to protect surrounding areas from paint damage. This is especially important if you are working indoors, as spray paint can easily land on nearby surfaces. You can also create a single-use spray booth with a cardboard box for added protection.
Now, it's time to clean the plastic surface thoroughly. For small items, fill a sink with warm water and add a teaspoon of liquid dish soap. Wash the item using a cloth or sponge, ensuring that all dirt, grime, and mildew are removed. For larger items, use a bucket of soapy water and a sponge or cloth to clean the surface. Rinse the plastic surface with water and wipe it down with a damp cloth or rag to remove any remaining residue. Allow the surface to dry completely before proceeding to the next step.
Once the surface is clean and dry, it's important to address any damage or cracks in the plastic. Small cracks can be easily fixed using high-strength plastic glue. For larger cracks or broken areas, you may need to use a soldering iron to fuse the pieces back together. Keep in mind that soldering may cause discolouration, but this won't be an issue since you'll be painting over it.
The next step is to lightly sand the plastic surface to create a texture that the primer and paint can adhere to. Use 120-grit sandpaper or a grey Scotch-Brite pad to scuff the surface until it feels smooth. Be cautious when sanding bare plastic, as aggressive sanding can result in small plastic hairs sticking up, giving a furry appearance when painted. After sanding, remove any debris by wiping the surface with a tack cloth or a damp cloth.
Finally, if you plan to add a pattern or colour-blocking to your item, use painter's tape to mask off your desired design. This will ensure that you achieve a clean and precise finish.
By following these steps, you will effectively prepare your plastic surface for spray painting, ensuring a smooth and professional-looking result.
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Spray painting techniques
Spray paint can be used to transform the look of various items, from decorative accessories to outdoor furniture. When it comes to spray painting flexible plastic, there are specific techniques and considerations to keep in mind to ensure a successful outcome without cracking. Here are some instructive guidelines on spray painting techniques, specifically for flexible plastic surfaces:
Choose the Right Paint:
Select a paint specifically designed for flexible plastics. Acrylic-based paints, such as urethane-modified acrylic paints, are suitable for soft plastics as they adhere better and are less likely to crack, flake, or peel. Avoid oil-based paints, as they don't bond well with plastic. Some brands offer flexible spray paints, like Krylon Fusion, which is known for its good adhesion even without a primer.
Surface Preparation:
Properly prepare the plastic surface before painting. Clean the object thoroughly to remove any dirt, debris, residue, or moisture. If the plastic surface is soft or raw, scuffing or sanding may not be necessary. However, if the surface is hard plastic, light sanding with fine-grit sandpaper (320-grit or 400-grit) can help create a better adhesion for the paint. Always wear proper safety gear, such as gloves and a mask, during the preparation process.
Test for Adhesion:
Before proceeding with the actual painting, it's essential to test the paint's adhesion to ensure it won't crack when the plastic flexes. Take a piece of masking tape and paint the sticky side. Apply full coats until you achieve full coverage. Once dry, try to manipulate the paint by bending, twisting, or flexing the tape. If the paint is of decent quality and applied in appropriate amounts, it should flex with the tape without cracking.
Always shake the spray paint can well before use to ensure the paint is mixed properly. Hold the can about 8 inches away from the object and spray in one continuous motion to avoid unevenness. It's better to apply multiple light coats, allowing sufficient drying time between coats, rather than a single thick coat. Follow the manufacturer's instructions for specific drying and recoating times, as they may vary.
Additional Tips:
For complex objects with nooks and crannies, turn the object upside down and paint the underside first, then the right side up. Elevate the object or use a turntable for easier access to all sides. Always follow safety guidelines and work in a well-ventilated area or use a spray tent. Consider weather conditions, as spray painting is best done when it's not too hot, humid, cold, or damp.
By following these techniques and choosing the right paint for flexible plastics, you can achieve a smooth, crack-free finish on your project.
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Drying and curing time
Spray paint dries faster on smooth, nonporous surfaces than on rough, porous ones. For example, spray paint dries in about 30 minutes on a plastic surface and in 10 minutes on a metal surface, whereas it takes about an hour to dry on a wooden surface.
The type of paint also affects drying time. Paint with a water base dries faster in low-humidity environments, and some finishes, such as lacquer, can turn cloudy in high-humidity environments, especially in low temperatures. Paint with a fast-drying epoxy or polyurethane spray can dry to the touch in just a few minutes.
Spray paint dries faster in warm climates, but in hot climates, it can dry unevenly and crack or blister. In cold climates, the paint may freeze and crack, and longer drying times may lead to accumulated moisture and mould or mildew.
To speed up the drying process, you can increase air circulation by opening doors and windows or using fans. Applying thin coats of paint will also reduce drying time. You can also use a dehumidifier to reduce humidity and speed up the drying process.
However, it's important to note that drying is not the same as curing. While drying means the moisture has evaporated from the paint, making it feel dry, curing is when the paint reaches its maximum hardness. Curing time can vary from one hour to several days, depending on the type of paint. For example, solvent-borne polyurethane takes about an hour to dry but two to four days to cure, whereas spray epoxy takes two to four hours to dry and 24 to 48 hours to cure.
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Fixing cracked spray paint
Spray paint cracks can occur due to a variety of reasons. One of the main reasons is the thickness of the coat of paint. When a coat of spray paint is too thick, the outer layer dries while the paint underneath remains wet. As the paint beneath dries slowly, cracks can occur on the surface. Therefore, it is recommended to apply multiple thin coats of spray paint instead of a single heavy coat.
Another reason for the occurrence of cracks is the temperature and humidity at which the paint is applied. If it is too hot, humid, or cold, spray paint can dry too quickly or too slowly, resulting in cracks. Ideally, spray paint should be applied between 50 and 90 degrees Fahrenheit and when the humidity is below 65 percent.
To fix cracked spray paint, follow the steps outlined below:
- Allow the paint to dry for at least 24 hours. This enables any solvents trapped under the imperfections to evaporate.
- Use sandpaper to gently sand the cracked areas, feathering them into the rest of the piece, until the lines of the cracks disappear. For deeper cracks, use sandpaper with a grit rating of 180 or less. For smaller cracks, use sandpaper with a grit rating of at least 220.
- Wipe away the sanding dust with a damp paper towel or rag and let it dry.
- Spray primer over the sanded area to even out the finish.
- Once the primer is completely dry, lightly sand the primer coat and wipe it down with a wet rag.
- Apply a finish coat of spray paint.
To prevent cracks from occurring in the first place, it is recommended to scuff the surface before painting. Additionally, when working with flexible plastic, it is important to ensure that the paint can flex with the material. This can be tested by painting the sticky side of a piece of masking tape and bending and twisting it to see if the paint cracks.
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Frequently asked questions
ColorBond LVP spray paint is a good option for flexible plastic as it is a molecular bonding paint that penetrates deep and is used to correct and restore vinyl and plastic. It won't crack, flake or peel. Acrylic-based paints and urethane-modified acrylic paints also adhere well to flexible plastics without cracking, flaking or peeling.
First, clean the plastic surface with a damp rag to remove any dirt, grime, chalking or grease. Then, lightly sand the piece if there are loose debris. Next, apply several light coats of spray paint, waiting 30-60 seconds between each coat. Always start and finish your spray pattern off the object and release the spray tip at the end of each pass.
To prevent spray paint from cracking, it is important to prepare the surface properly. This includes scuffing the plastic with a grey scotch-brite pad, wet or dry, until the surface is scuffed. You can also try using a flexible clear coat that can bend and flex with the plastic.











































