
Plastic recycling is the process of recovering waste or scrap plastic to make new products. The simplest plastic recycling processes involve collecting, sorting, shredding, washing, melting, and pelletizing. The recycling of plastic begins with the collection of plastic waste, which is then sorted and sent to a recycling or waste recovery site. This can be done by local authorities or private companies, who then transport the plastic to factories specializing in waste treatment. In Europe, 30% of plastic waste is recycled, while Americans recycled 3.02 million tons of plastic in 2018. However, plastic waste is still a significant issue, with much of it being sent to foreign landfills, incinerated, or ending up in the ocean.
| Characteristics | Values |
|---|---|
| Plastic Recycling Process | Collecting, sorting, shredding, washing, melting, and pelletizing |
| Plastic Recycling Facilities | Use a two-step process: sorting plastics automatically or manually to ensure all contaminants are removed from the plastic waste stream |
| Plastic Waste Collection | Household waste is collected by local authorities and taken to sorting centres before being collected by recycling companies |
| Plastic Types | PET and HDPE are easy to recycle; rigid packaging such as pots, tubs, and trays; flexible packaging such as plastic bags, wrappers, and pouches |
| Plastic Waste Destinations | Recycled into new products; incinerated; sent to landfills; sent abroad to developing countries; dumped in oceans and rivers |
| Plastic Waste Challenges | Mixed plastics, hard-to-remove residues, and the cost-effective recycling of mixed plastics |
| Plastic Waste Solutions | Innovations in washing and sorting technologies; programs encouraging plastic bottle recycling; reduction in single-use plastics |
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What You'll Learn
- Plastic waste is collected by local authorities and taken to sorting centres
- Plastic is sorted by type and colour to ensure effective recycling
- Plastic is then collected by recycling companies and transported to factories
- Some countries are now collecting rigid packaging, such as pots, tubs and trays
- Plastic bottles are recycled by many countries, including the UK and some US states

Plastic waste is collected by local authorities and taken to sorting centres
In France, the recovery of household plastic waste increases every year. Heavy goods vehicles are used to transport plastic waste to recycling sites. River transport is also being used increasingly to reduce greenhouse gas emissions.
In the US, several states have instituted programs that encourage or require the recycling of plastic bottles. However, it is important to note that not all plastic waste is recycled domestically. Some plastic waste is transported abroad for recycling, while other waste ends up in foreign landfills or is incinerated.
The plastic waste collected by local authorities is sorted, either automatically or manually, to remove contaminants from the plastic waste stream. This sorted plastic waste is then recovered and sent to recycling or waste recovery sites.
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Plastic is sorted by type and colour to ensure effective recycling
Plastic is one of the most common materials in the world, and it is also one of the most challenging to recycle. The process of recycling plastic involves several steps, one of which is sorting. Sorting plastic by type and colour is a crucial step in ensuring effective recycling and giving the material a new lease of life.
There are many different types of plastic in use, and not all of them can be recycled using the same methods. Sorting plastic by type helps recycling facilities determine the best process for that particular plastic. For example, PET and HDPE are two types of plastic commonly used for bottles, and they can be easily recycled. On the other hand, flexible plastics, such as plastic bags and packaging, have been more challenging to recycle due to the lack of equipment to separate them efficiently. However, advancements in technology have made it possible to recycle a wider range of plastics, including these soft plastics.
Optical detection systems are used to separate colours, ensuring that plastics of the same colour are grouped together. Colour-sorting is particularly important for consumer packaging, where the colour and appearance of the plastic are essential. In some cases, further sorting by colour may be required after the initial sorting and washing stages.
Sorting plastic is not just a manual process. Technology plays a significant role in making it more efficient. For instance, Veolia has developed hands-free sorting, where operators can remove items by simply touching them on a screen. Additionally, chemical markers and digital watermarks are being used to enhance the sorting process and make it more accurate.
By sorting plastic by type and colour, recycling facilities can ensure that the right plastics are processed together, reducing contamination and improving the overall effectiveness of the recycling process. This step is crucial in ensuring that recycled plastic can be used to create new products, reducing the need for virgin plastic and helping to address the global issue of plastic waste.
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Plastic is then collected by recycling companies and transported to factories
Once plastic waste has been collected and sorted, it is then picked up by recycling companies and transported to factories for further processing. This stage of the process can vary depending on the type of plastic and the volume of waste. For example, in France, the leading recycling company uses heavy goods vehicles (HGVs) to transport plastic waste to factories. These HGVs have a maximum load capacity of 25 tonnes and are equipped with variable power, with the most efficient vehicles being given to the best drivers. In some cases, plastic recycling companies may set up a direct resale system with the customer, where they are responsible for ensuring that the waste meets certain specifications before taking it to a site specialising in the management of that specific type of waste.
Recycling companies play a crucial role in the plastic recycling process, as they are responsible for identifying the different types of plastic and determining the appropriate treatment methods. This identification process is essential, as different types of plastic require different recycling processes. For example, transparent plastics such as carbonated drinks bottles and mineral water bottles can be recycled differently from opaque plastics such as milk bottles or shampoo containers.
The transportation of plastic waste to factories is also an important step, as it ensures that the waste is properly processed and treated. This step may involve taking the waste to a plastic recycling site or a waste recovery site, depending on the type of plastic and the capabilities of the facility. In some cases, river transport may be used to reduce the environmental impact of transporting the waste, as it can take heavy goods vehicles off the roads and reduce greenhouse gas emissions.
Overall, the collection and transportation of plastic waste by recycling companies is a critical step in the plastic recycling process. It ensures that the waste is properly identified, treated, and processed, contributing to the overall goal of reducing plastic pollution and promoting environmental sustainability.
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Some countries are now collecting rigid packaging, such as pots, tubs and trays
Plastic waste is a significant contributor to global waste generation, with plastics accounting for 12% of total global waste in 2016. To address this issue, some countries have started to collect and recycle rigid plastic packaging, such as pots, tubs, and trays, in addition to plastic bottles.
In Europe, the recycling rate for plastic waste is currently at 30%. Countries like Germany, Spain, Italy, Norway, and Austria have started collecting and recycling these rigid plastic items. In the United Kingdom, 99% of local authorities offer collection facilities for plastic bottles, and an increasing number of local authorities are also collecting mixed plastics packaging, including pots, tubs, and trays.
The process of recycling plastic packaging typically involves collecting, sorting, shredding, washing, melting, and pelletizing the plastic material. For example, in Greater Manchester, plastic pots, tubs, and trays are collected in mixed recycling bins along with plastic bottles, glass bottles, and other recyclables. These materials are then delivered to a Materials Recovery Facility, where they are separated and sent to a processor to be recycled into plastic pellets.
However, one challenge in plastic recycling is the presence of mixed plastics and hard-to-remove residues, especially in rigid packaging. To address this, some local councils, like West Berkshire Council, have implemented a market-led approach, only collecting materials for which there is a proven market. This helps ensure that recycled materials are processed into new products and not exported to countries with potentially inadequate facilities or regulatory standards.
Overall, the collection and recycling of rigid plastic packaging, such as pots, tubs, and trays, is an important step towards reducing plastic waste and creating a more sustainable future.
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Plastic bottles are recycled by many countries, including the UK and some US states
Plastic bottles are one of the most common plastic waste products, with approximately 500 billion plastic bottles used globally each year. In the United States alone, 35 billion empty water bottles are thrown away annually, with only 12% recycled. In the UK, 61% of all plastic bottles are collected for recycling, with 7.7 billion purchased each year.
The recycling of plastic bottles is crucial, as plastic waste contributes to the pollution of our oceans, with at least 14 million tons of plastic ending up in the oceans annually, killing 1.1 million marine creatures. Plastic bottles can take between 450-1000 years to break down and never fully biodegrade.
The plastic bottle recycling process involves several stages: collecting bottles from a central location, shredding them, melting the shreds, and reforming them into pellets. These pellets then act as the raw material for new plastic goods, including new bottles. Recycling plastic bottles reduces energy consumption by 75% per bottle, which is the equivalent of taking 360,000 cars off the road. It also reduces water consumption, as new bottles require six times the water they contain to produce.
In the UK, 99% of local authorities offer collection facilities for plastic bottles, with some also offering collection for mixed plastics packaging such as pots, tubs, and trays. In the US, plastic bottle recycling programs are in place in several states, including California, Connecticut, Massachusetts, and Wisconsin. These programs either encourage or mandate the commercial recycling of plastic bottles and other waste products.
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Frequently asked questions
Plastic recycling is the process of recovering waste or scrap plastic to make new products.
In the UK, identified flows of materials (often placed in plastic collectors) are recovered by local authorities, taken in household waste skips to plastics storage or sorting centres, baled, and then collected by recycling companies. These companies then identify the materials and transport them to factories specialising in waste treatment.
The types of plastic collected for recycling vary by location. In the UK, 99% of local authorities offer collection facilities for plastic bottles, and many are now also offering collections for mixed plastics packaging such as pots, tubs, and trays. Some supermarkets and retailers have also started collecting a wider range of plastic bags and wrappings, or soft plastics.
After collection, plastic waste is typically sorted, shredded, washed, melted, and pelletized. The specific processes vary based on the type of plastic.













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