Custom Plastic Packaging Costs: How Much To Budget?

Custom plastic packaging can be a great way to make your products stand out from the crowd and create a memorable unboxing experience for your customers. However, the cost of custom packaging can be a little mysterious, especially if you are not familiar with the industry. The price of custom packaging depends on a number of factors, including the size and complexity of the packaging, the materials used, the printing method, and the quantity ordered. For example, a simple, one-piece box of a smaller size might cost around $0.50 per unit, whereas a larger plastic clamshell package with a snap-on lid might cost around $2.00 per unit.

The cost of custom plastic packaging depends on the size and complexity of the design

Custom packaging is a great way to make your products stand out from other businesses and create a memorable unboxing experience for your customers. However, the cost of custom packaging can vary depending on a number of factors, including the size and complexity of the packaging, the materials, the printing method, and the quantity ordered. For example, custom clamshells have minimum orders of at least 10,000 and require upfront costs of molds that can be used again when you reorder.

Additionally, the more complex the packaging, the more time and labour it will take to produce, which will increase the cost. Custom blisters are similar to clamshells, but they are only one side of formed plastic that is then heat-sealed around your product to a colour-printed card. Blister cards require a special coating to make the heat seal work properly, and you would need to send your product to a contract packager for assembling and sealing. Or you can invest in the sealing equipment and custom sealing mould if you want to package yourself.

The price per unit decreases with higher quantities

The cost of custom plastic packaging depends on a number of factors, including the size and complexity of the packaging, the materials used, the printing method, and the quantity ordered. The price per unit decreases with higher quantities. For example, a simple, one-piece box of a smaller size might cost around $0.50 per unit, whereas a larger plastic clamshell package with a snap-on lid might cost around $2.00 per unit. Custom clamshells often have minimum order quantities of 10,000 units, which can offer competitive per-piece pricing.

The complexity of the packaging also affects the cost. A multi-piece paperboard package with complex folding might cost around $1.00 per unit. Additionally, the more complex the packaging, the more time and labour it will take to produce, further increasing the cost.

Custom packaging is a great way to make products stand out and create a memorable unboxing experience for customers. It is important to consider the various factors that can affect the cost of custom plastic packaging to make an informed decision and ensure the best value for your business.

The type of plastic used will impact the cost

Custom blisters, for example, are formed from one side of plastic that is then heat-sealed around a product to a colour-printed card. This type of packaging requires a special coating to make the heat seal work properly, and the product must be sent to a contract packager for assembling and sealing. Alternatively, you can invest in sealing equipment and a custom sealing mould if you want to package your products yourself. Both clamshells and blister packages require a sizable order (10,000 or more) to offer competitive per-piece pricing.

The cost of custom packaging can vary, but it doesn't have to be expensive

The purpose of custom packaging is to make your brand stand out and create a memorable unboxing experience for your customers. By investing in custom packaging, you can ensure that your packaging is unique and reflects your brand identity. This can be especially important for new businesses that are trying to establish themselves in the market.

However, the cost of custom packaging can be a little mysterious, especially if you are not familiar with the industry. Many brands, both established and new, are unsure of how much it costs to design custom packaging. As a result, they may opt for stock packaging that doesn't necessarily do their brand justice and may even hurt their reputation.

To get the best deal on custom packaging, it's important to consider all the factors that can affect the cost and to shop around for quotes from different suppliers. Additionally, there may be ways to save costs, such as by using hand sealers instead of hiring a contract packager to fill and seal your packages. By considering these factors and doing your research, you can keep the cost of custom packaging within your budget.

Corrugated plastic is cost-effective and offers printing and finishing capabilities

The cost of custom plastic packaging depends on a number of factors, including the size and complexity of the packaging, the materials, the printing method, and the quantity ordered. For example, a simple, one-piece box of a smaller size might cost around $0.50 per unit, whereas a larger plastic clamshell package with a snap-on lid might cost around $2.00 per unit. The more complex the packaging, the more time and labour it will take to produce, which will increase the cost.

Corrugated plastic is a cost-effective option for custom packaging. It is a durable and lightweight material that can be printed on directly, eliminating the need for separate labels. This can save on production costs and time. Corrugated plastic is also easy to work with, making it a good choice for custom packaging designs that require intricate cuts or unique shapes. The material can be easily cut, scored, and folded to create a variety of package structures.

In addition to its cost-effectiveness, corrugated plastic offers a range of printing and finishing capabilities. It can be printed on using a variety of methods, including digital printing, screen printing, and flexographic printing. This allows for a wide range of design options, from simple one-colour logos to full-colour graphics and photographs. The material can also be finished with a variety of coatings, such as gloss, matte, or soft-touch, to further enhance the visual appeal and tactile experience of the packaging.

One of the key advantages of corrugated plastic is its ability to be recycled and reused. This not only reduces the environmental impact of the packaging but also provides an opportunity for cost savings. By using recycled materials and implementing sustainable practices, businesses can benefit from reduced production costs and improved brand reputation.

Overall, corrugated plastic is a cost-effective and versatile option for custom packaging. Its printing and finishing capabilities allow for a wide range of design options, while its durability and recyclability make it a sustainable choice. By choosing corrugated plastic, businesses can create unique and memorable packaging experiences for their customers while maintaining a cost-efficient approach.

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