Maya Ellison
Polyurethane is a thermoplastic material used in a variety of applications, from construction to consumer plastics. The cost of polyurethane varies depending on the specific type and application. For example, thermosetting polyurethane costs around $6.10 per kilogram, while thermoplastic polyurethane costs about $5.50 per kilogram. In construction, polyurethane deep injection can cost $160 per linear foot, with a minimum cost of $2,500 for 15.5 square feet. The production costs of polyurethane are complex and depend on various factors, including the price of oil, gas, and hydrogen.
| Characteristics | Values |
|---|---|
| Cost per kilogram | $6.10 for thermosetting polyurethane, $5.50 for thermoplastic polyurethane, $2.50-3.00/kg according to another source |
| Cost per linear foot | $160 for polyurethane deep injection |
| Cost per square foot | $10 |
| Cost per unit | $2,499 for a Germany-based plant |
What You'll Learn
Thermosetting polyurethane costs $6.10 per kilogram
Polyurethane is a thermoplastic material, meaning that when heat is applied, it liquefies and exhibits identical properties after cooling and resolidifying. Polyurethane production costs are complex to model, as there are over 20 intermediate stages when transforming oil, gas, air and mined minerals into this class of petrochemicals. There are also hundreds of different types of polyurethanes, which comprise c5% of all plastics.
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Thermoplastic polyurethane costs $5.50 per kilogram
Polyurethane production costs are complex to model, because there are over 20 intermediate stages when transforming oil, gas, air and mined minerals into this class of petrochemicals. There are also hundreds of different types of polyurethanes, which comprise 5% of all plastics. This makes it difficult to estimate the cost of polyurethane production, but one estimate places it at $2.5-3.0/kg.
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Polyurethane production costs are complex to model
Polyurethane Deep Injection is priced at $160 per linear foot, with a Poly minimum of $2,500 for 15.5 square feet. This is often used for areas with non-load-bearing, expansive soil. The total price for polyurethane void fill is calculated by taking the $2,500 minimum and adding $10 for each additional square foot.
One source provides a polyurethane production cost analysis report for a Germany-based plant in Q1 2025, priced at $2,499. Another source provides a cost comparison between polypropylene and polyurethane, with polypropylene costing between $0.55-0.89 per kilogram and thermosetting polyurethane and thermoplastic polyurethane costing about $6.10 and $5.50 per kilogram, respectively.
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Polyurethane Deep Injection is priced at $160 per linear foot
The cost of polyurethane plastic varies depending on the type of polyurethane and the application. Thermosetting polyurethane costs about $6.10 per kilogram, while thermoplastic polyurethane costs about $5.50 per kilogram. Polyurethane Deep Injection, a process used to fill voids in non-load-bearing, expansive soil areas, is priced at $160 per linear foot, with a minimum purchase of $2,500, which covers 15.5 linear feet. This minimum cost can be calculated as $10 per square foot, and any additional square footage beyond the baseline is priced at the same rate.
The production costs of polyurethane are complex and depend on various factors, including the intermediate stages involved in transforming oil, gas, air, and mined minerals into this class of petrochemicals. There are also hundreds of different types of polyurethanes, each with its own unique production costs. A base case estimate for polyurethane production costs is $2.50-3.00 per kilogram, although these costs are sensitive to fluctuations in oil, gas, and hydrogen prices.
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Polyurethane is used for a variety of applications
The cost of making polyurethane plastic varies depending on the type of polyurethane and the application. Thermosetting polyurethane costs about $6.10 per kilogram, while thermoplastic polyurethane costs about $5.50 per kilogram. Polyurethane deep injection is priced at $160 per linear foot, and a polyurethane minimum of $2,500 buys you a baseline of 15.5 square feet.
In the coatings, adhesives, sealants, and elastomers (CASE) market, polyurethane coatings enhance product appearance and lifespan, while polyurethane adhesives provide strong bonding. Polyurethane sealants offer tighter seals, and polyurethane elastomers can be moulded into almost any shape, offering superior stress recovery and resistance to environmental factors. Thermoplastic polyurethane (TPU) is highly elastic, flexible, and resistant to abrasion, impact, and weather conditions.
Polyurethane is also used in vehicles for magnetic sensor housing, track idlers, and task-specific bushing components. It is an effective force stopper, load bearer, and facilitator of movement. Polyurethane is found in wheels of various shapes and roles, from forklift trucks to guide wheels supporting delicate materials. Additionally, it is used in cutting sticks, ladder hooks, gaskets, rods, tubes, conveyor belts, and Diablo rollers.
Polyurethane binders are used to adhere particles and fibres, particularly in the manufacturing of wood panels, rubber or elastomeric flooring, and sand casting for the foundry industry.
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Frequently asked questions
The cost of polyurethane plastic varies depending on the type of polyurethane and the quantity being purchased. Thermosetting polyurethane costs $6.10 per kilogram, while thermoplastic polyurethane costs $5.50 per kilogram.
Polyurethane Deep Injection is priced at $160 per linear foot. The Poly minimum is $2,500 for 15.5 square feet, which works out to $10 per square foot.
The cost of polypropylene, an alternative material to polyurethane, is between $0.55 and $0.89 per kilogram. This makes polyurethane significantly more expensive than polypropylene.
Yes, polyurethane production costs are complex and can be affected by various factors. There are over 20 intermediate stages in the production process, and the cost of polyurethane is sensitive to oil, gas, and hydrogen prices.
Yes, there are companies that offer polyurethane production cost analysis reports, such as Procurement Resource. These reports can provide detailed information on the cost of polyurethane production and ways to optimize production costs.
