
Plastic is used to fabricate products in almost every major industry, including medical, automotive, electronics, and housewares. This is due to its cost advantages and the consistency of parts. However, the cost of plastic manufacturing varies depending on the number of cavities, which is driven by sales forecasts.
What You'll Learn
- The cost of a simple mold for plastic products can be as little as $1,000
- Plastic is one of the cheapest materials around
- The cost of producing a standard plastic grocery bag is about 1 cent
- The lifetime cost of virgin plastic produced in 2040 is estimated to be around A$10 trillion
- The cost of producing and managing plastic is easy to calculate, but it is impossible to estimate the total cost
The cost of a simple mold for plastic products can be as little as $1,000
Plastic is one of the cheapest materials around, and the cost of producing a standard plastic bag is about 1 cent. However, this does not include the cost of waste management, which is an important expense. When we consider the price of plastic, we usually only think about production and distribution expenses, while overlooking the price of waste management.
The lifetime cost of plastic produced globally in just one year (2019) is around A$5 trillion. Without urgent action, the lifetime cost of virgin plastic produced in 2040 is estimated to be around A$10 trillion.
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Plastic is one of the cheapest materials around
The cost of producing plastic products is determined by a number of factors, including the cost of petroleum, which is constantly rising. The cost of a simple mold can be as little as $1,000, but prices can quickly escalate based on a series of factors. For example, a finished product will typically be comprised of multiple plastic components, further adding to this upfront cost.
The cost of plastic packaging is high, but the cost of not using it may be higher. Food waste is a major issue, with a third of the world's food wasted every year. In the US alone, $165 billion is spent producing food that goes to waste. Manufacturing this wasted food accounts for 25% of US freshwater use and 4% of US oil consumption.
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The cost of producing a standard plastic grocery bag is about 1 cent
The cost of producing plastic bags is dependent on location. For example, a lease in Manhattan could cost over $80,000/month in rent, whereas a storefront lease in Florida or Tennessee could cost less than $1,000/month.
The true price of a plastic bag should also consider the environmental impact. Plastic bags can take 1,000 years to decompose, and it is impossible to put a price tag on the damage they cause to the ecosystem, our health, and the future of our children.
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The lifetime cost of virgin plastic produced in 2040 is estimated to be around A$10 trillion
The cost of plastic production is often overlooked, with the price tag on plastic products ignoring a lot of costs that are largely invisible. For example, the cost of waste management is often not included in the production and distribution expenses of plastic products. In 2004, the City of San Francisco estimated that waste management expenses for a single plastic bag added up to 17 cents.
The cost of plastic is not just financial, but also environmental. Plastic production is increasing, driven by virgin plastics that are derived from fossil fuels. This is causing plastic pollution to increase, which has a huge impact on the planet. The lifetime global cost of plastic for just one year is more than the GDP of India, and it is estimated that without urgent action, plastic pollution could triple by 2040.
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The cost of producing and managing plastic is easy to calculate, but it is impossible to estimate the total cost
The tiny price tag on plastic products ignores a lot of costs that are largely invisible, and for which governments, people and the planet are ultimately footing the bill. For example, the lifetime global cost of plastic for just one year is more than the GDP of India. Without urgent action, plastic production is likely to double by 2040, and plastic pollution could triple by 2040. That would put the lifetime cost of virgin plastic produced in 2040 at around $10 trillion, more than the GDP of Germany, Canada, and Australia in 2019 combined.
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Frequently asked questions
The cost of producing plastic products depends on a number of factors, including the cost of petroleum, which is constantly rising. A simple mold can cost as little as $1,000 but these prices can quickly escalate.
Injection moulding is mainly feasible for large production runs due to considerable upfront costs. A finished product will typically be made up of multiple plastic components, adding to the upfront cost.
Plastic is often used in high-volume manufacturing due to the consistency of parts and the wide range of mechanical properties available through plastic material selection.
A mold first needs to be installed into the molding machine, typically using an overhead crane system. Once made, a mold can be used to make tens of thousands to millions of units of product.
Plastic is a popular material for producing utensils due to its cost advantages. However, there are alternatives, such as metal or bamboo utensils.