Repairing Scratches On Your Plastic Bumper: A Diy Guide

how to fill scratches in plastic bumper

Scratches on a plastic bumper are usually not difficult to fix. While serious damage should be left to a repair professional, some scratches can be filled and repaired at home. The process can be quick or time-consuming, depending on the severity of the scratches. If the scratches are not too deep, you can try a few options to fix them yourself. However, if they are deep, you might need to use plastic filler as a permanent, long-term solution.

How to fill scratches in a plastic bumper

Characteristics Values
When to DIY When scratches are shallow and cosmetic
When to seek professional help When scratches are deep and may require respraying or replacement of the bumper
DIY tools Sandpaper (80-grit, 120-grit, 2000-grit, 3000-grit, 400-grit), plastic prep solvent, plastic primer, paint, clear coat, hardener, razor blade, plastic filler, paint touch-up kits, magic eraser, turtle wax polish, sharpie
Steps 1. Clean the scratch with a plastic prep solvent
2. Sand the surface
3. Apply plastic primer
4. Spray paint over the primed area
5. Apply a clear coat
6. Buff the area with a microfiber cloth

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Clean the scratched area with a plastic solvent

To clean the scratched area with a plastic solvent, start by masking off the areas around the damage that you do not want to be hit by spray paint. Then, sand the scratched area of the bumper with firm pressure until the scratches are smoothed out. Next, wipe down the panel with a cleaning towel.

Now, you can clean the entire area with a wax and grease remover. If there are scratches that won't sand out, fill them with a thin layer of scratch-filling putty. Allow the putty to harden for about five minutes, then sand it using coarse sandpaper.

After this, you can apply a plastic solvent to the area. Remember to apply the solvent in one direction to avoid contaminating the surface. While waiting for it to dry, combine equal parts hardener and repair adhesive in a container. Take 80-grit sandpaper and vigorously sand the surface.

If your bumper is the type that powders when sanded, cut grooves using a 24-grit disc attachment on a sander. If your plastic bumper is the type that smears, use a cordless drill and a rotary file. Run the tool along the front and back of the fascia, forming a "V" groove on each side. This will make it easier to align the edges and provide more area for the filler material to stick to.

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Sand the area with 80-grit sandpaper

Sanding is an important step in the process of repairing a scratched plastic bumper. It helps to create a smooth and even surface, ensuring that the repair is thorough and blends in with the surrounding area. When it comes to sanding plastic bumpers, it is recommended to use 80-grit sandpaper, especially for larger projects like a damaged car bumper.

  • Before you begin sanding, make sure the surface is clean and free of any dirt or grime. Use a plastic prep solvent and a special wipe or cleaning spray to sanitize the scratch and the surrounding area.
  • Once the area is clean and dry, you can start sanding. Take a sheet of 80-grit sandpaper and hold it firmly in your hand. Start sanding the scratched area with gentle, even strokes.
  • Apply light pressure and work in the same direction as the scratch. This will help you avoid creating additional scratches or damaging the surrounding area.
  • Continue sanding until you have removed any roughness or unevenness caused by the scratch. The goal is to create a smooth transition between the scratched area and the rest of the bumper.
  • Take your time and be careful not to over-sand the area, as this can cause further damage. Sanding with 80-grit sandpaper should be done with caution and in controlled motions.
  • After sanding with 80-grit sandpaper, you may want to repeat the process with finer-grit sandpaper, such as 120-grit or 2000-grit, for an even smoother finish. This additional step will help create an even and refined surface.

Remember, when working on a plastic bumper, it is important to be gentle and avoid applying too much pressure during the sanding process. Always work in the direction of the scratch to ensure the best results.

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Apply plastic filler with a razor blade

If you are repairing a car bumper, it is recommended to buff the surface with 80-grit sandpaper before applying filler to help the filler adhere better. Next, scoop a pea-sized amount of plastic filler onto a new razor blade, holding it at a 45-degree angle to create a smooth, even layer. Continue working in long, back-and-forth motions until the scratches are completely filled. Plastic filler is a thick substance that helps fill and smooth out cracked, scratched surfaces and can be found online or at a hardware store.

After applying the filler, wait for it to dry completely. Follow the recommended drying time listed for the product and wait for it to harden. If the surface looks rough, go over it with 80- and 120-grit sandpaper, as well as 400-grit paper attached to a rubber sanding block. Wet sand the filler with 400-grit sandpaper to smooth out the surface. Dip the sandpaper into water and rub down the filled surface, focusing on any rough areas, to create a polished finish.

If you are working on a larger project, like a car bumper, you may need to repeat the process with dry 80- and 120-grit sandpaper, and then wet 400-grit sandpaper again until the surface is smooth. After sanding, you can add 2-3 layers of base paint over the filled section, letting it dry between coats. Visit an auto supply shop or online store for special spray paint that is safe to use on plastic. Once you've primed and buffed the surface, spray a base coat, ensuring the colour matches the original coat colour.

For an extra layer of protection, add a clear coat mixed with a hardener. Mix 2 US quarts (1.9 L) of paint hardener with 1 gallon (3.8 L) of clear paint, then spray over the dried base coat. You can also add an extra layer of clear coat for additional protection. Spray over the entire surface, not just the repaired area.

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Apply a plastic primer to the repaired area

Before applying a plastic primer, you should clean the scratched area with a plastic prep solvent. You can use a special wipe or cleaning spray to sanitise the scratch and the surrounding area. This ensures that any dirt or grime stuck in the scratch is removed.

Once the area is cleaned, apply a light coat of plastic primer to the repaired area. This helps the paint adhere better. Allow the primer to dry completely before moving on to the next step.

When the primer is dry, shake your paint can well and spray a light coat of paint over the primed area. Let the paint dry, and then apply additional coats as needed, ensuring that each coat dries fully before adding the next.

After the paint has dried, apply a clear coat to seal and protect the repair. Use light, even coats and allow the clear coat to dry completely.

Finally, remove any masking tape and newspaper used to protect the surrounding area. Buff the repaired area with a microfiber cloth to ensure a smooth, polished finish.

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Spray paint the primed area

Once you have primed the scratched area of your bumper, you can begin to spray paint. Firstly, you will need to activate your spray can or paint gun before your first pass over the bumper. Choose a mask or respirator to avoid exposure to any harmful chemicals.

Hold the spray can or gun about 9-12 inches away from the bumper and begin to apply the paint. Keep the application light, and make several passes back and forth, ensuring each pass overlaps the previous one by about 50%. Let the paint dry and inspect for any imperfections. If you notice any issues, use the wet sanding process to smooth the area, and then repeat the base paint application. You will need to apply about three coats in total, allowing each coat to dry before applying the next.

If you are using a clearcoat shine layer, this should be applied in the same way as the base colour paint. Apply three separate coats, waiting six hours between each coat. If you notice any runs, use 600-grit sandpaper to sand them away. Once you are happy with the finish, wait at least another six hours before installing the bumper cover back onto your car.

Frequently asked questions

If the scratches are minor, you can use a heat gun and grain pad. For deeper scratches, you can use plastic filler as a permanent solution. Clean the scratched area with a plastic prep solvent, then spread a pea-sized amount of filler into the scratch with a razor blade. Once the filler is dry, sand the area with 80-grit sandpaper, then 400-grit sandpaper until the surface is smooth.

First, apply a light coat of plastic primer to the repaired area. Once the primer is dry, spray a light coat of paint over the area. Repeat as needed, letting each coat dry fully before adding the next. Once the paint is dry, apply a clear coat to seal and protect the repair.

You can use turtle wax polish to make scratches less noticeable. Covering the scratches with black waterproof ink using a marker can also help prevent corrosion temporarily.

If you take your car to a garage, repairing a bumper can cost anywhere from $50 to $400. However, if you choose to fix it yourself, you will only need to pay for the materials, which may cost around $100 or less.

If the scratches are the result of an accident or a non-collision event, whether you are covered will depend on your insurance policy. If you only have liability coverage, you will need to pay for the repairs yourself. However, if you have collision and comprehensive insurance, you will be covered, but you will need to pay a deductible.

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