Installing Greenhouse Plastic: A Step-By-Step Guide

how to install green house plastic

Installing greenhouse plastic can be a daunting task, but it is also one of the most rewarding parts of building a greenhouse. It is important to plan ahead, choosing a calm, warm day for the job, and ensuring you have enough plastic film to cover the structure. It is also best to have at least two people to help with the installation, and the more, the better. There are several methods for installing greenhouse plastic, but the most common involves using spring wire and lock channel to secure the plastic to the frame. This method is simple and economical and allows for easy adjustments and replacements.

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Choose a calm, warm day

When installing greenhouse plastic, it is important to choose a calm, warm day. Avoid windy conditions at all costs, as even 5-10 mph winds can damage the plastic and cause installation to be difficult and dangerous. A sunny day with temperatures around 70 degrees Fahrenheit is ideal, as this type of weather will help prevent the plastic from loosening when temperatures rise. Warmer temperatures also help to ensure that the plastic won't be loose, and there will be no need for adjustments when the weather gets warmer and the plastic expands.

If you are building a greenhouse tunnel, it is best to install the top cover on a calm day. Installing on a windy day will likely end poorly, even with multiple people helping. The wind can cause the plastic to blow away or become tangled, making it difficult to get it in the right position.

Additionally, having a calm day will make it easier to keep the plastic compact and controlled during installation. This will reduce the risk of rips or tears and make the overall process smoother.

Working on a calm, warm day will also benefit the installation process by keeping the plastic relatively taut. This will help to avoid bunching, which can cause future headaches and installation issues.

Overall, choosing a calm, warm day for installing greenhouse plastic is crucial for a safe, efficient, and successful installation process.

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Smooth the greenhouse frame

When installing greenhouse plastic, it is important to choose a calm and warm day, as the plastic expands and contracts with temperature fluctuations. A sunny day with temperatures around 70 degrees Fahrenheit is ideal.

Smoothing the Greenhouse Frame

Smoothing the greenhouse frame is an important step in preparing for the installation of the plastic covering. Here is a step-by-step guide to help you smooth your greenhouse frame:

  • Begin by ensuring that the ground where you plan to install the greenhouse is level. Remove or add dirt as needed to create a flat and even surface.
  • Place deck blocks in each corner and on the sides of your frame. You can choose to recess the blocks into the dirt so that they are flush with the ground or elevate them on top of paver stones if you prefer a step-up into the greenhouse.
  • Securely position vertical support posts into the deck block cavities. Use pressure-treated lumber to stabilize and level the posts, ensuring they are straight and securely fastened.
  • Install horizontal floor joists within the frame to create a sturdy base. Secure the joists with appropriate fasteners, such as bugle screws or a fixing gun, depending on the type of frame you are constructing.
  • Measure and mark the desired height of the frame. Cut the vertical support posts to the required length, ensuring that they are all even.
  • Smooth the frame by sanding or planing any rough edges. This step is crucial to prevent tears or punctures in the plastic covering. Pay close attention to the corners and edges of the frame, ensuring there are no sharp protrusions.
  • If you are using a wooden frame, select the right type of wood for outdoor use, such as pressure-treated cedar. Alternatively, you can opt for an aluminum frame, which is available as a kit and may require less smoothing.
  • Repeat the smoothing process for any additional framing elements, such as doors or windows. Ensure that all corners and edges are carefully smoothed to create a safe and secure structure for the plastic covering.

By following these steps, you will have a smooth and level greenhouse frame, ready for the installation of the plastic covering. Remember to work carefully and take the necessary precautions to ensure a safe and successful installation process.

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Unroll and stretch the plastic

When you're ready to install your greenhouse plastic, it's important to choose a calm day with warm temperatures and little wind. This will make the process much easier and reduce the potential for loose plastic when the weather gets hot.

Now, let's get into the step-by-step process for unrolling and stretching the plastic:

Unrolling the Plastic

Ask your helpers to stand near the endwalls to assist with unrolling and unfolding, allowing the pullers more slack. Ensure that the plastic film is fully rolled out with at least 2 extra feet of material all around the structure on the ground. If you're using insect netting, make sure it's placed in the lock channel before installing the plastic.

Stretching the Plastic

Start by pulling the plastic covering tight as you work your way towards the opposite endwall. Once you reach the end, pull the covering as tight as possible before securing the final sections. You can use spring wire, also known as "wiggle wire," to secure the plastic into the lock channel. Wiggle the spring wire back and forth over the plastic and into the channel to create a firm attachment.

If you're working with a metal frame, the spring wire and lock channel method is a popular choice. First, attach the lock channel to the metal framing at the points where you want the plastic to be secured. Then, use the spring wire to secure the plastic into the channel. With this method, you can achieve a tight and secure attachment without damaging the plastic.

Remember to choose the right hardware for your greenhouse structure, such as spring lock or tube lock fasteners, to ensure the plastic covering resists rain and wind.

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Secure with spring wire and lock channel

Lock channel and spring wire are the industry standard for securing greenhouse plastic. This method is simple, economical, and effective for installing greenhouse plastic and other coverings, including poly plastic and shade cloth.

Spring wire, used in conjunction with the lock channel, forms a tight and secure attachment of your greenhouse covering. The lock channel should first be screwed tightly into the baseboards along the bottom of the greenhouse, then over the end walls. The plastic covering should then be draped over the lock channel. The spring wire is then pulled tight and wiggled back and forth into the channel, creating a seal that is nearly impossible to pull apart. Each section of wire is 6.5 feet long, so you will need to cut the wire to fit using bolt cutters or a metal saw.

Spring wire and lock channel are preferable to staples and batten board, as they allow the grower to remove and reinstall the plastic without causing damage. This is especially useful if you need to make adjustments to your top cover or remove an end-wall piece of plastic.

Spring wire is also known as wiggle wire, and it is used to connect two pieces of greenhouse covering, usually polyethylene plastic, to the greenhouse sides. This allows air to be pumped between the two sheets of plastic, creating a cushion of air that regulates the temperature between the inside and outside of the greenhouse.

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Finish the ends and sides

When it comes to finishing the ends and sides of your greenhouse plastic installation, there are several methods to consider. The most popular method is to use spring wire in conjunction with a lock channel. This creates a tight and secure attachment. The lock channel is first secured to the framing of your greenhouse structure. Then, the spring wire is inserted into the channel by wiggling it back and forth over the plastic and into the lock channel. This process is repeated on the opposite side of the structure, starting at the centre and working outwards.

It is important to ensure that the plastic is pulled taut and square, and that there is enough slack for the pullers, to avoid bunching and dragging. The plastic should cover the ends of the greenhouse by at least two feet.

Another method to consider is the use of staples and batten board. However, this method may damage the plastic and does not allow for easy removal and reinstallation.

If you are installing insect netting to protect the roll-up sides of your greenhouse, this will need to be placed in the lock channel with a separate set of spring wire before installing the plastic.

It is recommended to have at least four people helping with the installation process, as it can be challenging to do alone.

Frequently asked questions

It is best to install greenhouse plastic on a calm, warm, and sunny day. Avoid windy days as this can cause damage to the plastic.

A minimum of two people is needed, but four or more is ideal. The more help, the better.

You will need spring wire, lock channel, rope, a ladder, and duct tape. If you need to cut the spring wire, you will also need bolt cutters or a metal saw.

First, smooth the greenhouse frame and set out the plastic on the side of the greenhouse. Then, pull the plastic over the structure, keeping it taut and avoiding any bunching. Finally, install the spring wire into the lock channel to secure the plastic.

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