Alexei Volkov
Replacing door plastic door bushings is a simple task that can be done at home and can save you from expensive repairs in the future. Over time, the repeated action of opening and closing heavy doors wears down the door hinge bushings, causing them to crack and fall out. This can lead to further issues, such as a damaged door striker, latch, or handle. To replace the bushings, you can use a bushing replacement kit, which includes all the necessary components for a smooth and easy process. The steps to replace the bushings involve removing the old plastic bushing, installing a spring from both ends, and securing the new bushing in place.
Characteristics and Values
| Characteristics | Values |
|---|---|
| Frequency of Replacement | Depends on the weight of the door and frequency of use |
| Replacement Kit | Speedway Motors Door Hinge Pin & Bushing Kit P/N 926-11768 |
| Installation Instructions | 1. Remove the plastic bushing (Phillips head screw) from the inside handle. 2. Install the spring from both ends. 3. Apply a thin, flat metal plate, then a plate with a tab, and push the spring in from the back. 4. When the spring is pushed inside, apply a new clip or reuse the C-shaped retainer. |
| Additional Notes | The upper pin is installed pointing down, and the lower pin is installed pointing up. For Concourse restoration, install them in this direction to retain the correct assembly. Otherwise, install both pins facing down to prevent them from working loose. |
| Average Lifespan | 10,000 cycles |
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What You'll Learn
The importance of replacing worn door bushings
Worn-out door hinge bushings are a common issue, especially for older classic cars, due to the heavy weight of the doors. Over time, the constant opening and closing of doors cause the bushings to wear down, leading to potential cracks and eventual breakage. This results in the door dropping when opened, requiring forceful slamming to shut it.
Replacing the door hinge bushings is a straightforward task that can be completed within a few hours. It is a crucial aspect of door maintenance, ensuring smooth door operation and preventing further issues. By replacing the worn-out bushings, you stabilize the door, eliminating excessive movement and enhancing the security of your space.
Additionally, regular maintenance and inspections are vital to preserving the functionality of door hinge bushings. This includes periodic lubrication with hinge joint-specific lubricants to ensure longevity and prevent frequent breakage. Visual checks for wear and tear, rust, and corrosion are also essential to identify any issues before they escalate.
High-quality, durable bushings should be used as replacements to enhance longevity and reduce the frequency of breakage. By addressing the problem with the right parts and regular maintenance, you can extend the lifespan of your door hinge bushings and ensure smooth door operation.
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$24.59
How to remove old plastic door bushings
To remove old plastic door bushings, you will need to purchase a bushing replacement kit, which includes all the necessary components for a smooth replacement. This is a straightforward task that can be done at home in a couple of hours.
Firstly, you will need to remove the plastic bushing from the inside handle. This is done by unscrewing the Phillips head screw and then installing the spring from both ends.
If you are using a new style kit, you will then apply a thin, flat metal plate, followed by the plate with a tab, and push the spring in from the back. You can then put on a new clip or reuse your C-shaped retainer.
If you are using an old-style kit, you may need to modify the bushing to work with your older handleset. This is because the new bushings have a different design, with "stops" at positions 10 and 2, instead of the old positions of 9 and 3. To do this, you will need to cut the stop on the metal bushing back to 9 and 3. It is important to only cut the side that affects the retraction of the latch and to ensure a clean cut with a straight edge.
By regularly replacing your door bushings, you can prevent further damage to your door and avoid costly repairs.
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Installing new door bushings
First, you will need to acquire a bushing replacement kit that is compatible with your handle type. The kits include all the necessary components for a smooth and easy replacement process. Once you have the kit, follow these steps:
- Remove the old plastic bushing from the inside handle. This is usually done by unscrewing a Phillips head screw.
- Install the new spring. Start by inserting it from both ends, ensuring it is securely in place.
- Apply a thin, flat metal plate, followed by another plate with a tab. Use this to push the spring in from the back.
- Once the spring is inside, you can attach a new clip or reuse your existing C-shaped retainer.
For a Concourse restoration, it is important to note that the upper pin should be installed pointing down, while the lower pin should be installed pointing up. This ensures the correct assembly. However, if you are not performing a restoration, you can install both pins facing downwards to reduce the likelihood of them working loose over time.
By following these steps, you can ensure your door handles operate smoothly and extend their lifespan.
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Pressing the bushings into the hinges
To press the bushings into the hinges, you will need to follow a few simple steps. Firstly, remove the old plastic bushing from the inside handle. This can be done by unscrewing the Phillips head screw that holds it in place. Once the old bushing is removed, you can install the spring from both ends. Next, apply a thin, flat metal plate, followed by the plate with the tab, and push the spring in from the back. At this point, you can press the new bushing into the hinge. You can then press the pin through the bushing. The pin has a serration under the head, which holds it tightly in the hinge. Use a socket to press the pin fully into the hinge, seating the serration. It is important to note that the upper pin should be installed pointing down, while the lower pin should be installed pointing up. This is especially important if you are doing a Concourse restoration to retain the correct assembly.
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Using a bushing replacement kit
If you are looking to replace the plastic door bushings, you can use a bushing replacement kit. These kits are available for a range of vehicles, including Chevy, Jeep Wrangler, and Chevrolet.
First, it is important to note that the process may differ depending on the make and model of your vehicle, so ensure you have the correct kit and refer to any specific instructions provided.
For IPD and Trilennium handles, the process is as follows:
- Remove the plastic bushing (Phillips head screw) from the inside handle.
- Install the spring from both ends.
- Apply a thin, flat metal plate, then a plate with a tab, and push the spring in from the back.
- Apply a new clip or reuse your C-shaped retainer once the spring is pushed inside.
For other vehicles, such as the Chevy C10, Chevy II Nova Gasser, and Jeep Wrangler, the process may vary slightly, but it typically involves:
- Removing the old bushings and pins. This may require a tool specifically designed for bushing installation and removal.
- Inspecting the hinge holes for any damage, such as elongation or wear. If the holes are damaged, they may need to be reamed or cleaned before installing the new bushings.
- Installing the new bushings and pins. This can be done using a vise to press them into the hinge, ensuring they are pushed in straight.
- Tapping the pins through the bushings and seating the serration into the hinge using a socket.
When replacing door plastic door bushings, it is important to consider the age of your vehicle and the condition of the hinges. Over time, bushings can wear down, crack, and fall out, leading to issues with the door striker, latch, and handle. Proactive replacement can help avoid these problems, and it is recommended to replace the bushings before they become difficult to remove due to corrosion or other damage.
Additionally, when choosing a bushing replacement kit, be mindful of the quality. Some cheaper kits may not last long or may not be suitable for your vehicle, so opting for high-quality options made from durable materials like bronze or Delrin can be a better investment.
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