
Antennas are used in a variety of devices, from radio and television to Wi-Fi and GPS. They can be made of metal or plastic, with plastic antennas often being smaller and encased in a plastic cover. This cover can provide structural support and protection against detuning, as well as preventing corrosion in the case of copper wire antennas. The effectiveness of an antenna depends on its size in comparison to the radio wave being received, with smaller antennas generally being less effective. Chip antennas are a type of small antenna that can be implemented using an SMD (Surface Mounted Device) chip antenna component or designed on a PCB (Printed Circuit Board). These chip antennas are commonly found in plastic devices and can be affected by the plastic surrounding them, with the thickness of the plastic and specific material impacting signal quality.
| Characteristics | Values |
|---|---|
| Name | Chip antennas |
| Other Names | Off-the-shelf chip antenna component, SMD (Surface Mounted Device) chip antenna component, PCB (Printed Circuit Board) |
| Use Cases | Internal antennas for IoT devices, wearables, and other plastic-covered devices |
| Performance | May experience issues due to plastic surrounding; can be optimized through matching component topology |
| Comparison with PCB Trace Antenna | PCB trace antenna is more efficient but more costly and susceptible to detuning |
| Signal Quality Factors | Thickness of plastic, specific material, shielding |
| Benefits of Plastic Covering | Structural support, protection against detuning, prevention of oxidation, reduction in required material |
| Drawbacks of Plastic Covering | Changes in resonant frequency, potential for detuning |
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What You'll Learn

Chip antennas in plastic devices
Chip antennas are a type of internal antenna used in wireless devices. They can be implemented using an SMD (Surface Mounted Device) chip antenna component or designed on a PCB (Printed Circuit Board). These antennas are commonly used in IoT devices and wearables, which are often enclosed in plastic covers.
When designing a chip antenna for a plastic device, it is important to consider the impact of the plastic cover on the antenna's performance. The plastic cover can affect the antenna's return loss or VSWR, as well as its frequency band. In some cases, covering the antenna with a plastic surrounding can tune it to the wrong frequency band, as shown in the example of the "S1,1 ChipAnt Plastic RefComp", where the antenna was tuned to a frequency band of 550MHz to 700MHz instead of the intended 700MHz-960MHz.
To address this issue, antenna manufacturers provide instructions on changing the matching components in their technical datasheets or reference design boards. By altering the component topology or values, it is possible to improve the matching level and optimize the antenna's performance in a plastic surrounding.
Overall, while chip antennas in plastic devices may present some integration challenges, they offer flexibility in product design and enable the creation of compact and functional electronic devices.
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Internal antennas
One advantage of internal antennas is their concealability, which eliminates any negative impact on product aesthetics. They are also cost-effective and can provide mounting flexibility. However, they are notorious for design complications and can be difficult to integrate into device designs.
When choosing between internal and external antennas, developers must consider factors such as performance, form factor, size, cost, and ease of integration. The use case and application of the device are the ultimate factors in determining the ideal antenna solution. For example, Wi-Fi antennas are well-suited for outdoor environments due to their 360-degree coverage radius, while internal antennas may be preferred for small, portable devices where external antennas are more susceptible to damage.
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Plastic does not interfere with an RF signal
Antennas can be made of various materials, including plastic. Plastic antennas are typically enclosed in plastic covers, which make them compact. Plastic does not generally interfere with an RF signal. However, it is important to note that any plastic has a dielectric constant and can detune an antenna that is in close proximity. The extent of detuning depends on the size of the antenna, with miniature antennas like chip or ceramic antennas being less affected by plastic.
The performance of an antenna in a plastic enclosure depends on various factors, including the thickness of the plastic, the specific material used, and the presence of any shielding. Enclosing an antenna in plastic can make it smaller as the antenna does not need to be thick enough to stand on its own. Plastic enclosures can also protect antennas from the environment while minimizing performance impact.
It is important to avoid using plastic loaded with conductive materials such as metal or carbon, as these can reflect or absorb RF signals. Additionally, metallic paint should be avoided for the same reason. To ensure optimal performance, an RF engineer may be required to fine-tune the antenna, whether or not it is enclosed in plastic.
The effectiveness of an antenna depends more on the relative size of its elements to the radio wave being received rather than the material it is made of. Therefore, the performance of plastic antennas can be comparable to those made of thin or thick bits of metal.
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Plastic casing for ESD protection
ESD occurs when two objects, one of which is an insulator like plastic, come into frequent contact and separation, creating a charge imbalance. This results in one object becoming positively charged while the other becomes negatively charged. To restore balance, an electrical charge equalization occurs between the two objects in the form of a rapid and short-lived energy pulse.
To mitigate the risks associated with ESD, plastic casings for electronic devices are designed with special additives that increase their conductivity. These additives, such as conductive materials like conductive fluted plastic or black conductive polypropylene, are incorporated into the plastic granules during the manufacturing process through injection molding or blow molding. By increasing the conductivity of the plastic casing, the buildup of electrostatic charges is prevented, thereby safeguarding the sensitive electronic components from rapid discharge processes.
The effectiveness of ESD protective packaging lies in its ability to prevent electrostatic charges and subsequent pulsed discharges. This protective packaging is designed to keep electronic devices safe during production, transport, and storage. It is worth noting that even low voltages from electrostatic discharges can partially or completely destroy electronic components. Therefore, ESD protective plastic casings are crucial in ensuring the longevity and optimal performance of electronic devices.
Overall, plastic casing for ESD protection is a critical aspect of electronic device design. By utilizing conductive materials and specialized manufacturing processes, plastic casings can effectively prevent electrostatic discharges, ultimately safeguarding sensitive electronic components from potential damage.
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Plastic keeps copper wire from oxidising
Antennas are commonly made of steel, aluminium, and plastic. They can be internal or external, and their effectiveness is determined by how their elements are sized in comparison to the size of the radio wave being received.
Internal antennas can be implemented using an SMD (Surface Mounted Device) chip antenna component or designed on a PCB (Printed Circuit Board). They can also be integrated with the device's mechanics.
Plastic antenna coverings can make antennas smaller as they don't need to be thick enough to stand up by themselves. However, the plastic surrounding can also render the antenna non-functional.
Copper wires are prone to oxidation, which can be identified by the copper turning black or green. Oxidation can be caused by exposure to oxygen, time, and liquids. Oxidation can be cleaned with steel wool, Coca-Cola, or a mixture of vinegar and baking soda.
Plastic can help prevent copper wire oxidation by acting as a protective covering. However, it is important to note that the rubber in plastic can outgas oxidizing gases, and wires are typically not airtight, so oxidation can still occur over time.
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Frequently asked questions
Small antennas on plastic are called chip antennas. They are used in many IoT devices and wearables.
Chip antennas are internal antennas that are implemented using an SMD (Surface Mounted Device) chip antenna component. They are designed to work inside a plastic cover, which makes the device more compact.
Chip antennas have several benefits. Firstly, they are small and compact, making them ideal for portable devices. Secondly, they can be designed to work with the plastic cover, resulting in less vulnerability to detuning. Finally, the plastic cover provides physical support and protection, reducing the amount of metal required.









































