Where Does Soft Plastic Recycling Go?

what happens to soft plastic recycling

Soft plastics are notoriously difficult to recycle. While some soft plastics are recycled, the majority of soft plastics collected by supermarkets are incinerated. This is because soft plastics are often contaminated with food waste and other materials, making them difficult to clean and therefore uneconomical to recycle. In addition, there is a limited market for the end product of recycled soft plastics, meaning there are very few facilities in the UK with the ability to process them. As a result, soft plastics are often downcycled into items such as bin bags or construction materials, or they are incinerated to generate electricity. While this may be disappointing for consumers who diligently recycle their soft plastics, it is important to understand the challenging economics of soft plastic recycling.

Characteristics Values
Soft plastics Bread bags, pouches, cling film, chocolate wrappers, crisp packets
Recyclability Technically recyclable but not economical to do so
Recycling process Sorting, incineration, downcycling, pyrolysis
Recycling issues Food waste contamination, lack of facilities, cost, transportation pollution
Collection points Supermarkets, local councils, kerbside, recycling centres
Recycling data 70% of soft plastic collected by supermarkets is incinerated
Plastic types PET, HDPE

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Soft plastic is often incinerated to generate electricity

Soft plastics are flimsy materials that can be scrunched in your hand, such as bread bags, pouches, cling film, chocolate wrappers, and crisp packets. Soft plastics are hard to recycle, and only a few facilities in the UK can process them. As a result, soft plastics are often incinerated to generate electricity.

Incinerating soft plastics can seem like a quick and easy solution to the world's growing plastic waste problem. Burning soft plastics reduces their volume and generates electricity in the process. Sweden, for example, incinerates its plastic waste. However, incineration is not without its drawbacks.

Burning soft plastics releases toxic chemicals such as dioxins, furans, and heavy metals. These pollutants contribute to respiratory illnesses and cancer and pose a health risk to nearby communities. Incineration also contributes to climate change by emitting significant amounts of CO2 and other greenhouse gases into the atmosphere. The incineration process is energy-intensive and often relies on fossil fuels, further increasing its carbon footprint.

Additionally, incineration destroys the material, wasting the valuable resources used to create the plastic. With plastic being a petroleum-based product, burning it wastes not only the material itself but also the energy and raw materials invested in its production. Incineration facilities are also expensive to build and operate, with power generators costing millions.

While incineration may seem like a short-term solution, recycling soft plastics offers more environmental and economic benefits in the long run. Recycling soft plastics reduces the need for virgin plastic production, lowering pollution and conserving resources. It also reduces carbon emissions associated with soft plastic waste.

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Soft plastic is downcycled into bin bags, buckets and construction materials

Soft plastics are flimsy materials that can be scrunched in your hand, such as bread bags, pouches, cling film, chocolate wrappers, and crisp packets. Soft plastics are usually incinerated to generate electricity because they are not economical to recycle. However, they can also be downcycled into bin bags, buckets, and construction materials.

Downcycling is the process of converting waste into reusable material of lower quality and functionality. Downcycled soft plastics are often used to make bin bags and buckets. Although this process may be deemed a "false solution to plastic pollution", it is still better than sending soft plastics to landfills. Landfills produce methane when organic materials biodegrade under anaerobic conditions.

Soft plastics can also be downcycled into construction materials such as composites, roads, synthetic turf, lumber, soil stabilizers, adhesives, insulation, and rammed earth. However, researchers urge caution in using plastic waste in construction materials due to its negative ecological, economic, health, and social impacts. The production of plastic particles (microplastics and nanoplastics) is especially hazardous to human cells, wildlife, and Earth systems.

To improve the recycling of soft plastics, governments can play a role by restricting exports of waste and collecting flexible plastic from kerbsides. This would ensure that soft plastics are collected in significant volumes, increasing their value to waste management companies.

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Soft plastic is exported to other countries for recycling

Soft plastics are challenging to recycle because they are a mix of many plastic types, other materials, and ink. As a result, soft plastics are often downcycled into products like bin bags, buckets, and construction materials. However, they are rarely recycled into food and drink packaging due to safety concerns.

While some soft plastics are recycled domestically, a significant portion is exported to other countries. Wealthier nations like the US, Japan, Germany, the UK, and the Netherlands are among the top exporters of plastic waste. These countries often present these exports as a recycling solution, but in reality, they are offloading their waste to less economically developed nations.

One reason for this is that it is cheaper and easier to send waste to countries where manual sorting and recycling labor is more affordable. Additionally, wealthy nations can maintain a lower carbon footprint on paper and portray progress toward net-zero goals by exporting their waste. However, this practice has significant environmental and ethical consequences.

The European Commission's 2023 ban on plastic waste exports to non-OECD countries is a positive step toward accountability. This ban aims to prevent plastic waste from being dumped in countries like Vietnam, Malaysia, and Thailand, which have struggled with the influx of waste. However, until the ban is fully implemented in mid-2026, OECD members can continue exporting waste to other OECD countries like Turkey.

To address the improper disposal of plastic waste and reduce its environmental impact, 187 countries and the European Commission have signed the Basel Convention. This treaty controls and regulates the transboundary shipments of plastic scrap and waste, requiring the prior written consent of importing and transit countries. While these measures are a step in the right direction, more efforts are needed to ensure effective and environmentally sound recycling practices globally.

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Soft plastic is collected by supermarkets for recycling

Soft plastic is notoriously difficult to recycle. It is often made of complex materials that can't be easily recycled into new packaging. Soft plastics include bread bags, pouches, cling film, chocolate wrappers, and crisp packets—anything flimsy that can be scrunched in your hand.

Soft plastic take-back schemes are being rolled out in thousands of supermarkets across the country. These supermarket schemes are used by many shoppers, indicating a positive shift in awareness about the plastic problem. However, these schemes are not necessarily the answer to all our plastic problems.

Supermarkets have been accused of misleading consumers with their soft plastic recycling claims. An investigation by campaign group Everyday Plastic found that 70% of soft plastic collected in supermarket recycling schemes was incinerated rather than recycled. The group placed trackers inside packages of soft plastic collected by Sainsbury's and Tesco and found that most of them were burned for energy recovery.

The UK has a severely limited ability to reprocess soft plastics due to a lack of demand for the end product. As a result, much of the soft plastic collected by supermarkets is either exported abroad or incinerated.

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Soft plastic is hard to recycle due to contamination and cleaning issues

Soft plastic is challenging to recycle due to contamination and cleaning issues. Soft plastics, such as plastic bags, wrappers, and films, often contaminate other recyclable materials, making the recycling process more complex and costly. The difficulty in cleaning soft plastics exacerbates the problem, especially when dealing with significant amounts of food waste.

Soft plastics are lightweight and easy to produce, but their inherent low value makes recycling economically challenging. The cost of collecting, transporting, and processing soft plastics can be significant, and there is a limited market for the end product. As a result, soft plastics are often incinerated or downcycled into products like bin liners or construction materials rather than being recycled into food and drink packaging.

The complexity of the recycling process and the varying capabilities of recycling facilities contribute to the difficulty in recycling soft plastics. While some materials are more recyclable than others, the chasing arrows and numbers on plastic items do not always indicate their actual potential for recycling. The term ""recycling" can be misleading, as it often refers to downcycling, where lower-quality plastic products are made from recycled plastic.

The abundance and low cost of plastic lead to its widespread use and disposal, resulting in a vast amount of plastic waste. This, coupled with the challenges of recycling soft plastics, has led to the exploration of alternative solutions, such as supermarket soft plastic take-back schemes. However, these schemes have been criticized for not adequately addressing the core issue of excessive plastic packaging production.

To address the challenges of soft plastic recycling, it is crucial to prioritize reducing unnecessary plastic packaging and increasing the rollout of reuse and refill initiatives. While recycling is essential, capturing plastic through various means, including incineration, is preferable to sending it to landfills. Additionally, transparency in the recycling process is vital, ensuring that consumers are informed about the fate of their recycled materials.

Frequently asked questions

Soft plastics are often contaminated with food waste, other recyclable materials, and ink, making them difficult to recycle. They are also lightweight and easy to create, which means they have an inherently low value. This makes it hard to justify the significant cost of collection, transportation, and processing. As a result, soft plastics are often incinerated to generate electricity or downcycled into items like bin bags, buckets, and construction materials.

Only 13% of local councils collect certain soft plastics, so if you put it into your kerbside collection, it is unlikely to be recycled. Using supermarket soft plastic take-back schemes gives your soft plastics the best chance of being recycled. However, it is important to note that these schemes have been criticised for not addressing the root issue of overproduction of plastic packaging and for misleading consumers about the recyclability of soft plastics.

Soft plastics are first sorted, baled, and transported to a facility. At the facility, the soft plastics are shredded and fed into a pyrolysis machine, which breaks down the plastic at high temperatures. The plastic is then converted into feedstock oil, which is sent to a refinery for further processing.

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