
When it comes to repairing your car, there are a variety of body fillers available on the market. The best plastic body filler will depend on your specific needs and budget. Body fillers are used to fill and smooth out imperfections in a vehicle's body, creating a uniform surface for painting. While body fillers are typically designed for use on metal surfaces, they can also be used on plastic surfaces, such as bumpers, with varying effectiveness. It is important to choose a filler that is flexible and specifically designed for patching plastics. Some popular options include Bondo, Evercoat, and Rage Gold, each with its own advantages in terms of smoothness, sanding ease, and accelerated curing time.
| Characteristics | Values |
|---|---|
| Purpose | Fill and smooth out dents, dings, and other imperfections in a vehicle's body, creating a uniform surface for painting |
| Typical use | Metal surfaces |
| Plastic body filler | Requires more flexibility |
| Fiberglass body filler | Ultra-strong, no substrate required |
| Dent filler | Perfect for patching several small dents, smoother consistency, less pinholes |
| Popular brands | Bondo, Evercoat |
| Curing time | 15 minutes to several hours |
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What You'll Learn

Plastic body filler kits
The Bondo Body Repair Kit is a versatile option that can address a range of automotive body imperfections, including dents, scratches, and metal surface damage. It provides a smooth and durable finish and can be used on various materials. Another reputable brand is Evercoat, which offers lightweight body fillers with accelerated sanding capabilities, reducing the overall repair time. Their Evercoat Bumper Repair Kit is specifically designed for plastic body repairs and is known for its flexibility and robust adhesion, making it ideal for repairing plastic bumpers.
When patching plastics, it's important to use a flexible filler designed for that purpose. While some metal body fillers can adhere to plastics, their effectiveness may vary, so checking the product specifications is crucial. Fiberglass body fillers are another option for patching holes without requiring a substrate. Dent fillers, on the other hand, are perfect for addressing multiple small dents, leaving fewer pinholes and reducing finishing time.
When purchasing a plastic body filler kit, ensure it includes all the necessary items, such as the filler base, hardener or activator, spreader or applicator, and a lid that can double as a working tray. Some kits may also include body patch materials to provide a substrate for the filler to adhere to. By choosing a reputable brand and considering your specific needs, you can ensure a successful plastic body repair project.
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Cost vs quality
When it comes to cost versus quality, it's important to consider the specific repair needs and the type of surface being repaired. While metal body fillers are the most common products, they may not be the best choice for plastic surfaces. Plastic body fillers are specifically engineered to be more flexible, which is crucial for patching plastics effectively.
The cost of plastic body fillers can vary depending on the brand, quality, and quantity. For example, Bondo offers a range of products, from the Bondo Original Filler in ready-mix pouches for a quick fix to the Bondo Professional Fast Dry Filler, which is a top choice among automotive professionals and enthusiasts. The price point of these products can range from a few dollars for a small, ready-mix pouch to a higher price for a larger quantity of the professional-grade product.
On the other hand, Evercoat is another reputable brand in the body filler space, known for its lightweight composition and accelerated sanding capabilities. Their Pro-Grade Body Filler is a leading choice among automotive enthusiasts, and their Bumper Repair Kit is specifically designed for top-notch plastic body repairs. The cost of these products may vary based on the retailer and the specific product within the Evercoat line.
It's worth noting that while some body fillers are designed for specific surfaces like metal or plastic, there are also versatile options available. For instance, Bondo manufactures products suitable for various materials, catering to both beginners and professionals. The choice between a specialised or versatile filler will depend on your specific needs and budget.
Ultimately, the cost versus quality decision will depend on factors such as the severity of the repair, the type of surface, and your own skill level. While some high-quality products may come at a higher price, they can offer advantages like faster curing or sanding times, reducing the overall time and effort required for the repair. However, for smaller repairs or those on a tight budget, a lower-cost option may still provide satisfactory results.
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Polyester vs modern formulas
When it comes to choosing the best plastic body filler, there are two main types to consider: traditional polyester fillers and modern lightweight and flexible formulas. Each has its own advantages and is suited to specific repair needs.
Traditional polyester fillers, such as the Eastwood Contour premium body filler, have long been the go-to choice for levelling small to medium dents and creating a smooth surface before painting. Polyester fillers are known for their strong adhesion and self-levelling capabilities. They are effective on a range of surfaces, including metal and fibreglass. Additionally, polyester fillers are often combined with epoxy, resulting in less shrinkage, improved sandability, and better repair holdout compared to other fillers.
On the other hand, modern lightweight and flexible formulas offer distinct benefits. These fillers are designed for small repairs and provide exceptional ease of sanding, adhering well to most surfaces. They are ideal for areas prone to movement due to their flexibility. Premium lightweight fillers, in particular, offer a finer finish with reduced sanding requirements. They also exhibit less shrinkage, minimising the risk of post-application issues. However, lightweight fillers are generally not as durable or strong as reinforced fillers and may not be suitable for high-stress areas.
The choice between polyester and modern lightweight formulas ultimately depends on the specific repair context. Polyester fillers are a reliable option for a range of surfaces and provide a strong and smooth finish. In contrast, modern lightweight formulas excel in flexibility, ease of sanding, and achieving a finer finish with less effort.
It is worth noting that other types of body fillers are available, such as fibreglass-reinforced fillers, metal fillers, and specialty fillers, each tailored to unique repair requirements. When selecting a body filler, it is crucial to consider the specific damage type, desired finish, and compatibility with the surface being repaired.
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Compatibility with plastics
When selecting a plastic body filler, it is important to consider its compatibility with plastics. While traditional body fillers are designed for use on metal surfaces, they may also adhere to some plastics. However, their effectiveness on plastics may vary, and using the wrong product can lead to improper application.
To ensure compatibility, it is crucial to check the product's specifications before purchase. Some body fillers are specifically engineered for patching plastics and offer more flexibility than traditional metal body fillers. These plastic body fillers are designed to address damages on plastic components of vehicles, such as bumpers and trim.
For instance, the Evercoat Bumper Repair Kit is a top choice for plastic body repairs. It is known for its flexibility and strong adhesion, making it ideal for fixing issues with plastic bumpers. Similarly, Bondo, a reputable brand in the automotive industry, offers a range of products suitable for various repair needs, including plastic surfaces. Their Bondo Professional Fast Dry Filler is a popular choice among automotive professionals and enthusiasts alike.
When dealing with plastic surfaces, it is important to remember that fillers are generally intended for minor surface imperfections. If the damage is too deep or thick, other repair methods may be more appropriate. Additionally, the curing time for body fillers can vary, so it is essential to consider the product's curing duration and environmental requirements when selecting a plastic body filler.
By considering the compatibility, flexibility, brand reputation, and curing time, you can make an informed decision when choosing the best plastic body filler for your specific needs.
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$42.54

Curing time
The curing time for plastic body filler varies depending on the product, the environmental conditions, and the surface area being treated. Generally, a layer of filler should take around 20 to 30 minutes to dry completely, but this can be affected by the amount of filler applied, the size of the area being filled, and the temperature of the metal surface. For example, hot weather and hot metal surfaces will make the filler cure faster, while cold temperatures and cold metal surfaces will slow down the curing process.
When applying plastic body filler, it is important to follow the manufacturer's instructions and take into account the specific repair needs. Plastic body fillers are typically used for small dings and smoothing out warped panels, rather than major repairs. It is recommended to apply the filler in thin layers, with dry time between layers, to ensure proper adhesion and a uniform surface.
The curing time for body filler can also be affected by the presence of rust, full gas tanks, and excessive heat. Rusted surfaces can prevent the filler from sticking properly, resulting in a bumpy finish. Auto filler is flammable and should not be used near full gas tanks until after the curing stage. Excessive heat during application can cause the filler to cure too quickly, resulting in an uneven finish.
To achieve the best results, it is important to prepare the surface properly before applying the filler. This includes thoroughly cleaning the area, removing any dirt or debris, and applying a primer to improve adhesion. Once the primer is dry, the surface should be roughened using coarse sandpaper to create a better bond for the filler. After applying the filler with a plastic spreader, a steel ruler can be used to smooth it out.
Overall, the curing time for plastic body filler can range from 15 minutes to several hours, depending on various factors. By following the manufacturer's instructions and considering the environmental conditions and surface area being treated, one can ensure proper adhesion and a uniform finish.
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Frequently asked questions
There are several options available for plastic body filler, including Bondo, Evercoat, and U-POL. The best choice depends on your specific needs and budget.
It's important to consider the type of repair you need. Flexible fillers, for example, are suitable for areas prone to movement. Additionally, the curing time and compatibility with plastics are crucial factors to keep in mind.
The Evercoat Bumper Repair Kit is a popular choice for plastic body repairs due to its flexibility and strong adhesion, making it ideal for fixing damaged plastic bumpers. Bondo Professional Fast Dry Filler is another top option, known for its smooth finish and ease of use.
Plastic body fillers can be purchased from various retailers, including AutoZone, Amazon, and Walmart. These retailers offer a range of products from different brands, allowing you to find the best option for your needs.











































