
Spray painting plastic is a great way to give a dramatic makeover to plastic items, especially plastic furniture, décor, and accessories. However, it is important to note that the paint may eventually chip off, especially after heavy or frequent use. To prevent this, it is recommended to start with a good primer to ensure the paint adheres well to the plastic surface. Additionally, using the right type of paint and applying several light coats can also help reduce the chances of chipping. Overall, with the right preparation and techniques, spray painting plastic can be a successful and affordable way to refresh old items.
| Characteristics | Values |
|---|---|
| Plastic spray paint chipping | Plastic is a tricky surface to paint. It is not porous, so the paint has little to stick to. With the right amount of preparation, however, you can paint plastic with success. |
| How to prevent chipping | Use a good primer to prevent the paint from peeling or chipping. Clean the plastic surface and then lightly sand the piece if there is loose debris. Use a fine-grit sanding block to lightly sand the surface to a dull finish. This will provide some texture, so the primer will stick. After sanding, dust the surface using a dry brush and then a wet cloth. Apply the primer according to the directions on the can. Apply the spray paint according to the directions on the can. If painting furniture, give it about 3 to 4 coats, letting dry between applications. |
| Factors that cause chipping | Spray paint may chip over time, especially after heavy or frequent use. Items kept outside are subject to the elements and may need extra protection. |
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What You'll Learn

Sanding plastic before painting
Painting plastic can be a tricky process as, unlike wood, it is not a porous material, so paint has little to stick to. However, with the right preparation, you can paint plastic successfully. Sanding is an essential step in this process as paint adheres better to rough, matte surfaces than to glossy ones.
Firstly, you should clean the plastic item with warm water and a mild detergent to remove any dirt or mildew. If there are any dried-on drips or drops, you can sand these down flat, but make sure the paint is completely dry and hard first. You can then begin to sand the entire object surface. Most plastic is glossy, so sanding is key to ensuring the paint will stick. You should use fine-grit sandpaper to lightly sand the plastic until you have removed the protective coating and achieved a matte finish. Be careful not to sand too much, as plastic is difficult to sand smoothly.
After sanding, wipe down the plastic with a clean rag soaked in mineral spirits or isopropyl alcohol to remove any remaining dust. Take the object to a well-ventilated area and begin to paint. When spray painting, work in light coats, keeping the can at an angle and misting the surface from around 12 inches away. Spraying from too far away can result in a dusty, grainy coat of paint. You should also work on one side at a time if painting a multi-sided object. Allow each coat to dry for a few hours before applying the next one.
You can also use a clear coat to finish the painted plastic item. To do this, wet sand the painted surface with 600-grit sandpaper, then use 1000 or 1200-grit sandpaper, and finally, 2000-grit sandpaper. Wash the object and let it dry before applying the clear coat.
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Using a primer
Plastic is a tricky surface to paint. Unlike wood, it is not porous, so the paint has little to stick to. With the right preparation, however, you can paint plastic successfully. If you are using spray paint specifically designed for plastic, you do not need to prime. However, if you are using regular spray paint, priming the plastic first is a good idea. Using a primer will help the paint adhere better and prevent it from peeling, flaking, or fading, especially if the paint is not designed for plastic.
There are spray paints with built-in primers, such as Krylon Fusion for Plastic or Rust-Oleum Specialty Plastic Primer Spray, which can be used on plastic. These products offer the convenience of a primer and paint in one, and they are designed to work well on plastic surfaces. Alternatively, you can use a separate primer and paint. In this case, it is recommended to use a plastic primer, such as the Tamiya primer, before applying the paint.
Before applying the primer, it is important to prepare the plastic surface properly. Start by sanding down the plastic with a fine-grit sanding block to remove the gloss and create a texture for the paint to stick to. Wipe away any dust after sanding to ensure a smooth and even finish. If there are any cracks or damage to the plastic, make sure to fix them before you start spraying. It is also recommended to do a quick trial run on a different plastic object to familiarise yourself with the correct spraying technique and achieve the best results.
When applying the primer, always work in a well-ventilated area, and if possible, work outdoors. Hold the can between 8 and 12 inches away from the plastic surface, with the can tilted at a 45-degree angle. Spray lightly across the surface, working on one side at a time for multi-sided objects. Do not aim for complete coverage on the first coat, as this will lead to drips. Allow the primer to dry thoroughly before applying the paint. The drying time may vary depending on the product, but it is generally recommended to leave it overnight to ensure that there is no risk of blistering or flaking due to spraying on a sticky surface.
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Choosing the right paint
Spray painting plastic is a great way to give new life to old items, but choosing the right paint is important to ensure the paint adheres properly. Different materials require different types of paint, and plastic typically needs a special type of spray paint. The wrong type of paint may blister, bubble, flake, or just won't stick to the surface.
Look for spray paints that are specifically formulated for plastic surfaces, or that are suitable for use on plastics. Some companies that make spray paint for plastic include Krylon, Valspar, and Rustoleum.
When choosing a paint for plastic, it's important to consider the finish you want to achieve. For a shiny and polished look, enamel spray paint is a good option. It is made from synthetic resin and dries to a hard, smooth, and glossy finish. Enamel spray paint is ideal for items that need to be easy to clean and maintain, such as jewellery, ornaments, and decorative items. However, it may take several days to cure, and the paint may be sticky and prone to peeling or chipping during this time.
If you're looking for a vibrant and creative look, acrylic spray paint is a good choice. It is made from acrylic resin and dries by water evaporation, resulting in a durable, colourful, and versatile finish. Acrylic spray paint is ideal for items such as toys, crafts, and graffiti, as it is easy to mix and blend. However, it requires a primer, may fade or peel in sunlight, and may clog the nozzle.
For items that need a tough and protective finish, such as tools, appliances, and furniture, epoxy spray paint is a good option. It is made from epoxy resin and dries by chemical reaction, resulting in a strong, adhesive, and resistant finish. Epoxy spray paint is easy to clean and waterproof, but it requires a hardener, has a short pot life, and may emit toxic fumes.
Other types of spray paint to consider include lacquer spray paint, which is fast-drying, clear, and glossy, and high-heat spray paint, which is specially formulated to withstand high temperatures. Lacquer spray paint may crack or chip over time, while high-heat spray paint requires a primer, has a limited colour range, and may emit harmful fumes when heated.
When choosing a spray paint for plastic, it's important to read the label carefully to ensure it is suitable for use on plastic surfaces. It's also important to work in a well-ventilated area to protect yourself from fumes, and to follow the instructions on the can for proper application.
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Spraying technique
Spray painting plastic is a great way to revamp plastic items. It is important to prepare your workspace and the plastic surface before you start spray painting. For your workspace, ensure you are in a well-ventilated area or outdoors in mild temperatures with no precipitation. Cover the floor and surrounding areas with cardboard, a drop cloth, or newspaper to protect them from paint damage.
For the plastic surface, ensure it is clean and dry. Use a damp cloth to wipe down the plastic surface to remove any dirt, dust, or debris. If the plastic surface has been used outdoors, use an all-purpose or sanitizing cleaner to wipe it down and allow it to dry completely. If there are any cracks or damage to the plastic, repair them with high-strength plastic glue or a soldering iron. If the plastic has a glossy coating, remove it slightly so that the primer and paint can stick to the surface. You can also use a fine-grit sanding block to lightly sand the surface to a dull finish, providing texture for the primer to stick to. After sanding, dust the surface with a dry brush and wipe it with a wet cloth.
Once the surface is prepared, it is important to choose the right primer and paint. The primer and paint should be specifically designed for plastic surfaces or suitable for plastics. You can test the compatibility of the primer and paint by spraying a test patch, letting it dry, and then using a knife to make a crosshatch on the surface. Place a piece of tape over the crosshatch and pull it up—if the paint stays on the surface, the primer and paint are compatible. Apply the primer according to the directions on the can, usually in one thin coat.
When you are ready to spray paint, hold the can 12 to 18 inches away from the object and keep the can in motion as you spray, sweeping it back and forth to apply a thin and even coat. Avoid pointing the nozzle at a single spot, as this will result in an uneven application. Allow the paint to dry for about 30 minutes between coats, and apply about 3 to 4 coats for items that will get a lot of use. After the final coat, let the paint cure for about 3 hours before using the item.
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Sealing the paint
Sealing spray paint on plastic can be tricky, and the paint may eventually chip off, especially with heavy or frequent use. It is important to remember that plastic is not a porous surface, so the paint has little to stick to.
To seal spray paint on plastic, start with a good primer to prevent the paint from peeling or chipping. Lightly sand the plastic surface with a fine-grit sanding block to create a dull finish and provide texture for the primer to stick to. After sanding, dust off the debris with a dry brush and wipe the surface with a wet cloth. Allow the object to dry completely before applying the primer.
When applying the primer, follow the directions on the product. Some primers, like Rust-Oleum, recommend applying one thin coat, shaking the can continuously while spraying. Once the primer is dry, you can apply the spray paint according to the directions on the can. If the painted item will be used frequently, consider applying multiple thin coats, allowing each layer to dry in between applications.
For extra durability, you can finish with a light coat of polyurethane sealer. You can use either the spray-on or brush-on type of sealer, but the spray-on variety will result in a smoother finish. However, some sources suggest that sealing spray paint is unnecessary if you use good-quality paint in the first place.
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Frequently asked questions
To prevent spray paint from chipping on plastic, it is important to prepare the surface by cleaning it with a cleaner like TSP to remove dirt, chalking, or grease. You can then lightly sand the surface with fine-grit sandpaper to create a dull finish and provide texture for the paint to adhere to. After sanding, use a dry brush to dust off the surface, and then wipe it with a wet cloth to ensure no debris is left on the surface. Once the object is completely dry, apply a thin coat of plastic primer, followed by several light coats of spray paint, allowing each coat to dry before applying the next.
When choosing a spray paint for plastic, look for products that are specifically designed for plastic surfaces, such as Krylon Fusion All-In-One spray paint or Rustoleum spray paint, which has a built-in primer. These spray paints are formulated to adhere well to plastic and help prevent chipping.
If your spray-painted plastic item has already started to chip, you can repair it by lightly sanding the entire surface to remove the old paint and create a smooth base. Make sure to clean and dry the surface after sanding, and then apply a new coat of primer and spray paint following the recommended application techniques.
When spray painting plastic, it is important to work in a well-ventilated area or outdoors to avoid inhaling toxic fumes. Always follow the directions on the spray paint can, including the recommended distance and application technique. Additionally, consider using painters' tape to create designs or cover areas you don't want to be painted, and apply multiple light coats of paint rather than one heavy coat to achieve an even finish.











































