Alexei Volkov
Plastic resin pavers are a great way to transform your outdoor space. They are durable, low-maintenance, and long-lasting. Resin-bound surfaces combine resin with dried aggregates to create a smooth, uniform look. The installation process is straightforward and can be completed as a DIY project or by a professional contractor. Proper base preparation, precise mixing, and careful application are key to a successful installation. This guide will cover the key steps and techniques for installing plastic resin pavers to create a beautiful and functional outdoor area.
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What You'll Learn
Preparing the base
Firstly, mark the installation area clearly. Use chalk or marking paint to outline the perimeter of your desired paver area. This will help you visualise the space and ensure a precise installation. It is also important to set up proper drainage to prevent water pooling. If needed, slightly slope the surface to facilitate water runoff.
Next, you will need to prepare the sub-base. This typically involves using materials such as macadam, asphalt, or concrete to create a solid foundation. Ensure the surface is clean, dry, and stable before applying any resin. The sub-base should be free from debris, and it is recommended to test the surface pH level, adjusting it if needed for optimal resin performance. If you are working with a cementitious substrate, consider applying an acrylic concrete primer to create a strong chemical bond between the sub-base and the resin layer.
When preparing the base, it is essential to consider the type of plastic pavers you are using. Some pavers come in large rolls that need to be staked to prevent movement. Additionally, the grid size of the pavers will determine how much cutting and shaping is required during installation. TRUEGRID plastic pavers, for example, have a smaller grid size, reducing the need for cuts.
Finally, it is important to be mindful of the weather conditions during installation. Resin is not tolerant of moisture before setting, so ensure that the area is dry and protected from any potential rain. Mild temperatures between 5°C and 25°C are ideal, as this will facilitate proper curing.
By carefully following these steps, you will ensure a solid and stable base for your plastic resin pavers, contributing to a durable and long-lasting installation.
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Mixing the resin
To start mixing the resin, you will need a forced action mixer, which will ensure a thorough blend of the resin and aggregates. First, mix Part A of the resin for 10-20 seconds. Then, add Part B and continue mixing for a further 60 seconds until you achieve a uniform consistency. For the best results, use 7.5 kg of DALTEX Performance UVR Resin and combine it with aggregates.
It is important to accurately measure the area you are working with to determine the right amount of resin and decorative aggregate needed. As a general rule, a resin-bound system should be at least 15mm thick. Always refer to the manufacturer's instructions and technical datasheet to ensure you have enough materials to achieve the specified thickness for your project. If you are using a kit, make sure you have enough kits to cover the required area for a seamless finish.
Resin is not tolerant of moisture before setting, so ensure your cleaning station is separate from the installation area. The sub-base must also be permeable to comply with SUDS regulations. If it is a cementitious substrate, apply an acrylic concrete primer to seal the surface and create a strong chemical bond between the sub-base and the resin-bound screed.
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Laying the pavers
First, mark the perimeter of the patio area with marking paint. Drive garden stakes using a sledgehammer into the ground just outside the perimeter markings and attach a mason's line. The pavers should slope away from the house with a drop-off of about 1 inch every 8 feet, so water can drain away. Mark the height on the stakes and adjust the mason's line.
Next, clear the area of grass and dirt using a spade and shovel. Check the depth and slope against the mason's line and measuring tape to make sure you maintain the proper depth and slope. Spread the paver base material to a depth of 4 inches throughout the work area.
Then, lay out the paver stones one by one, starting at a patio corner. Work as if you're starting at the tip of a triangle and working outwards. When setting the stones, place them straight down into the sand and fit them together snugly. Make sure you're not dragging the pavers across the sand and never stomp a paver into place. Continue until all the pavers are in place.
If you need to cut pavers to fit your design, place the paver over the space in your pattern and use a straight edge and marker to trace the cutting line onto the paver. A masonry saw is the quickest way to get a clean cut. Be sure to wear gloves and protective eyewear when using the saw.
Finally, place edging stones along all the exposed patio edges and secure them with concrete or mortar. Alternatively, you can add paver edging, which is a hard plastic edging that is the same height as your pavers.
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Edging and finishing
Edging:
Before installing plastic resin pavers, it is important to mark the installation area clearly. Chalk lines or tape can be used to create precise boundaries. The surface should be slightly sloped to ensure proper drainage and prevent water pooling. When preparing the base, ensure it is clean, stable, and dry. Macadam, asphalt, or concrete can be used as a foundation. The base should have less than 80% moisture before applying the resin. If the resin is laid on a cementitious substrate, apply an acrylic concrete primer to seal the surface and improve adhesion.
Finishing:
Resin-bound paving requires skill and attention to detail to achieve a lasting finish. The resin and aggregates must be carefully mixed using a forced action mixer for a smooth, consistent finish. Ensure the mixture is thoroughly blended for a durable and attractive surface. The ideal temperature for installation is between 5°C and 25°C, and the curing time will vary depending on the weather. During summer, the curing time is typically 24 hours, while in winter, it may take up to 48 hours. Allow at least 8 hours for curing, and avoid any foot traffic on the pavers for 24 hours.
It is important to note that resin is not tolerant of moisture before setting, so keep the cleaning station away from the installation area. Additionally, cover nearby surfaces with plastic sheets or drop cloths to protect them from spills. By following these edging and finishing instructions, you can achieve a smooth, long-lasting, and attractive finish for your plastic resin pavers.
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Curing and maintenance
Resin-bound driveways typically take 24-48 hours to cure fully. However, it may be walkable after 4-6 hours once the resin driveway has cured. Allow at least 8 hours for curing, with no foot traffic for 24 hours. Avoid vehicle traffic for at least 3 days to ensure proper setting. The hotter and drier the temperature, the faster it will cure. Install when temperatures are between 5°C and 25°C, adjusting catalyst amounts based on temperature ranges.
Resin-bound surfaces offer a low-maintenance option compared to traditional driveways. Regular sweeping and occasional power washing will keep them clean. Avoid harsh chemicals. The porous nature of resin-bound surfaces aids in water drainage, reducing the risk of puddles and ice formation. This feature also complies with sustainable urban drainage system (SUDS) regulations.
Aspire's recycled plastic pavers use a patented grid system for installation. This system takes 40% less time than traditional concrete paver installation. The pavers can be cut to size around obstacles or on the edge of the surface, by simply using a miter saw or jigsaw. In areas where wind uplift is a concern or around the edge of the surface, you can use a good-quality landscape adhesive to attach the pavers directly to the grid.
Aspire Pavers don't require maintenance other than periodic cleaning to remove debris.
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Frequently asked questions
Plastic resin pavers are a great way to transform your exterior spaces. They can withstand heavy foot traffic, need little maintenance, and are cost-effective. They also offer better drainage and durability than block paving and comply with SUDS regulations.
First, mark the installation area with chalk or tape. Cover nearby surfaces with plastic sheets or drop cloths to protect from spills. The sub-base must be free from debris and should be made of concrete, tarmac, or a stable paving base. If you don’t have a stable base, use a cellular grid. If you're laying the resin aggregate on a cementitious substrate, apply an acrylic concrete primer.
Laying plastic resin pavers is a straightforward process that can be completed as a DIY project. You can also hire a professional contractor. The pavers should be laid one by one, starting at a corner and working outwards. Place them straight down into the sand, ensuring they fit together snugly. Do not drag or stomp the pavers into place. Allow at least 8 hours for curing, with no foot traffic for 24 hours.
